• 제목/요약/키워드: Hardening process

검색결과 536건 처리시간 0.028초

레이저 표면 경화 공정에서 다점 온도 모니터링을 통한 경화층 크기 예측 (Estimation of Hardened Layer Dimensions Using Multi-Point Temperature Monitoring in Laser Surface Hardening Processes)

  • 우현구
    • 제어로봇시스템학회논문지
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    • 제9권12호
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    • pp.1048-1054
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    • 2003
  • In laser surface hardening processes, the geometrical parameters such as the depth and the width of a hardened layer can be utilized to assess the hardened layer quality. However, accurate monitoring of the geometrical parameters for on-line process control as well as for on-line quality evaluation is very difficult because the hardened layer is formed beneath a material surface and is not visible. Therefore, temperature monitoring of a point of specimen surface has most frequently been used as a process monitoring method. But, a hardened layer depends on the temperature distribution and the thermal history of a specimen during laser surface hardening processing. So, this paper describes the estimation results of the geometric parameters using multi-point surface temperature monitoring. A series of hardening experiments were performed to find the relationships between the geometric parameters and the measured temperature. Estimation results using a neural network show the enhanced effectiveness of multi-point surface temperature monitoring compared to one-point monitoring.

극초고강도 이차경화형 마르텐사이트강의 기계적성질에 미치는 오스포밍 공정의 영향 (The Effect of Ausforming Process on Mechanical Properties of Ultrahigh Strength Secondary Hardening Martensitic Steels)

  • 김수빈;원윤정;송영범;조기섭
    • 열처리공학회지
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    • 제34권4호
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    • pp.179-184
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    • 2021
  • Two types of secondary hardening martensitic steels, 10Co-14Ni and 6Co-5Ni, were produced by vacuum induction melting to investigate the effect of ausforming process on mechanical properties. According to the results of present study, the alloy samples ausformed at low temperature indicated a rather low hardness level in overall aging time despite the refinement of martensite lath width. As the result can closely be related with the presence of primary carbides precipitated within the initial austenite matrix, we confirmed that, in ultrahigh strength secondary hardening martensitic alloy steels, the ausforming process can rather limit the degree of secondary hardening during the subsequent aging treatment.

리눅스 커널에서 하드닝 기능 구현 (Implementation of the Kernel Hardening Function in the Linux Kernel)

  • 장승주
    • 정보처리학회논문지A
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    • 제11A권4호
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    • pp.227-234
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    • 2004
  • 본 논문은 리눅스 커널 운영체제에서 커널 개발자의 실수나 의도하지 않은 오류 등으로 인하여 발생되는 시스템 정지 현상 또는 시스템 패닉 현상을 줄이기 위한 커널 하드닝 구현 내용을 제안한다. 본 논문에서 제안하는 커널 하드닝 기능은 문제가 발생한 리눅스 커널 부분을 수행중인 프로세스를 정지시킴으로써 안정적인 커널 수행을 보장한다. 그러나 커널 하드닝 기능을 구현할 경우에 문제가 있는 모든 프로세스를 무조건 복구하는 것이 아니라 복구 가능성을 판별하여, 복구 가능한 프로세스에 대해서만 동작이 되도록 한다. 오류가 발생한 커널 코드에 대해서 복구 가능한 경우에는 ASSERT( ) 함수에서 복구가 가능하도록 구현되었다.

단순화된 설계인자에 의한 레이저표면경화공정의 퍼지제어기 설계 (Fuzzy Logic Controller Design By Means Of Characteristic Design Parameters in a LASER Surface Hardening Process)

  • 박영준;김재훈;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.292-292
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    • 2000
  • Since high-power CO$_2$ Laser can be make a high densed energy to Local processing area, manufacturing processes using the laser can be processed for very Localized areas at a very fast rate with minimal or no distortion. Accordingly, the laser has been widely used in the fields of thermal manufacturing processes such as welding, fusion cutting, grooving, and heat treatment of metals. In particular, interest in the laser heat treatment process has grown tremendously in the past few years. In this process, maintaining the uniform hardening depth is important problem to obtain good quality products and to reduce heat induced distortion and residual stress. For achieving this objective, we introduced a new design technique of a fuzzy logic controller that greatly simplified the design procedure by defining several simplified design parameters. In the design procedure, the major design parameters of the controller are characterized by identifying several common aspects. From a series of simulation results, we found that the proposed design technique can be effectively used to design of a fuzzy logic controller for the LASER surface hardening process.

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액압성형공정을 적용한 엔진크레들의 가공 경화 특성 연구 (A Study on the strain hardening behavior of hydroformed Engine Cradle)

  • 박현규;임흥섭;이혜경;김광순;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.154-157
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    • 2008
  • It is important to know the variations of the mechanical properties in the hydroforming process for the safe and durable design purposes. In this study, strain hardening behavior during hydroforming has been investigated by hydroforming of engine cradle as a model process. The variation of mechanical properties such as local hardness and flow stress were used as an index of strain hardening during respective processes. By using the inter-relationships between hardness-flow stress-effective strain at variable pre-strains, the strain hardening behavior during hydroforming has been successfully analyzed. The comparison of predicted hardness with measured hardness confirmed that the methodology used in this study was feasible and the strain hardening behavior can be quantitatively estimated.

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레이저 표면 경화 공정의 계측 및 제어에 관한 연구 (A study on monitoring and control in laser transformation hardening process)

  • 우현구;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.883-888
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    • 1993
  • This paper proposes a monitoring method using an infrared temperature sensor in laser surface hardening process. To investigate the validity of the method a series of experiments are performed for various conditions. The experimental results show that the surface temperature depends upon the laser power, travelling speed and surface conditions of a specimen. Especially, the laser surface hardening process is greatly influenced by the surface conditions of the specimen, such as coating thickness and materials.

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가공경화를 고려한 알루미늄 함금의 초소성성형공정해석 (Modeling of Superplastic Forming Process for Aluminum Alloys with Strain Hardening Effect)

  • 권용남;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 춘계학술대회논문
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    • pp.172-184
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    • 1996
  • Superplastic forming of thin sheet into complex shape is an important manufacturing process especially in aerospace industry. The main interest in modeling the superplastic forming process is to predict the forming pressure cycle to maintain optimum strain rate and the resulting thickness distribution. Many researchers have attemped to model superplastic forming using the various techniques including finite element method. But in most of their researches have disregarded the strain hardening effect which which occurs in several superplastic materials. In this study ABAQUS finite element code was used for prediction of process variables for axisymmetric cup forming of Supral 100 and 7075Al alloys considereing strain hardening. The performance of numerical results were compared with the experimental results.

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변형률 경화를 고려한 정상상태 소성가공 공정의 공정 최적설계 (Process Optimal Design in Steady-State Meta Forming considering Strain-Hardening)

  • 황숭무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.40-43
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    • 2000
  • A process optimal design methodology applicable to steady-state forming with a strain-hardening material is presented. in this approach the optimal design problem is formulated on the basis of a rigid-viscoplastic finite element process model and a derivative based approach is adopted as an optimization technique The process model the schemes for the evaluation of the design sensitivity considering the effect of strain-hardening and an iterative procedure for design optimization are described. the validity of the proposed approach is demonstrated through application to die shape optimal design in extrusion.

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결정 소성학을 이용한 반구 박판 성형공정의 전산모사 (Computer Simulation of Hemispherical Sheet Forming Process Using Crystal Plasticity)

  • 심정길;금영탁
    • 소성∙가공
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    • 제16권4호
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    • pp.276-281
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    • 2007
  • The hardening and the constitutive equation based on the crystal plasticity are introduced for the numerical simulation of hemispherical sheet metal forming. For calculating the deformation and the stress of the crystal, Taylor's model of the crystalline aggregate is employed. The hardening is evaluated by using the Taylor factor, the critical resolved shear stress of the slip system, and the sum of the crystallographic shears. During the hemispherical forming process, the texture of the sheet metal is evolved by the plastic deformation of the crystal. By calculating the Euler angles of the BCC sheet, the texture evolution of the sheet is traced during the forming process. Deformation texture of the BCC sheet is represented by using the pole figure. The comparison of the strain distribution and punch force in the hemispherical forming process between the prediction using crystal plasticity and experiment shows the verification of the crystal plasticity-based formulation and the accuracy of the hardening and constitutive equation obtained from the crystal plasticity.

금속 표면경화용 고출력 다이오드 레이저 개발 프로세스 (Development Process for High Power Diode Laser for Metal Surface Hardening)

  • 장동환
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.11-22
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    • 2022
  • This paper presents the development process for a high-power diode laser for metal surface hardening. To combine the emissions from several laser bars, it is necessary to collimate the emitted light using an optical lens. Thus, to achieve a suitable power density and uniform beam profile, several optical layouts were proposed. To estimate the laser beam for a flat-top distribution, a numerical analysis was performed using the ZEMAX software, and the results were compared with the experimental results. With a focal lens assembled in a serial diode stack source, the design can utilize the advantage of compacting the overall beam size. Experimental results for a robotic system demonstrated the processing ability of this diode laser module in industrial laser hardening.