• Title/Summary/Keyword: Hardening Depth

Search Result 189, Processing Time 0.029 seconds

A Study of Non-destructive Indentation and Small Punch Tests for Monitoring Materials Reliability (소재의 안전전단을 위한 비파괴 압입 및 소형펀치 시험법 연구)

  • Ok Myoung-Ryul;Ju Jang-Bog;Lee Jeong-Hwan;Ahn Jeong-Hoon;Nahm Seung Hoon;Lee Hae-Moo;Kwon Dongil
    • 한국가스학회:학술대회논문집
    • /
    • 1997.09a
    • /
    • pp.78-85
    • /
    • 1997
  • Indentation and small punch tests are very powerful methods to monitor the materials reliability since they are very simple, easy and almost non-destructive. First, recently-developed continuous indentation test can provide the more material properties such as hardness, elastic modulus, yield strength, work-hardening exponent, etc., than the conventional hardness test. In our study, the true stress-strain curve was derived from the indentation load-depth curve for spherical indentation. In detail, the strain was able to be obtained from plastic depth/contact radius ratio, and the flow stress was from mean contact pressure through the analysis of elastic-plastic indentation stress field. Secondly, the small punch test was studied to evaluate the fracture toughness and defomation properties such as elastic modulus and yield strength. Like the indentation test, this test can be applied without severe damage of the target structure.

  • PDF

NONDESTRUCTIVE/IN-FIELD CHARACTERIZATION OF TENSILE PROPERTIES AND RESIDUAL STRESS OF WELDED STRUCTURES USING ADVANCED INDENTATION TECHNIQUE

  • Park, Yeol;Dongil Son;Kim, Kwang-Ho;Park, S. Joon;Jang, Jae-il;Dongil Kwon
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.668-674
    • /
    • 2002
  • Structural integrity assessment is indispensable for preventing catastrophic failure of industrial structures/components/facilities. This diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive and complex procedure of specimen sampling. Especially, the mechanical properties at welded zone including weldment and heat affected zone could not be evaluated individually due to their size requirement problem. So, an advanced indentation technique has been developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. Also indentation technique can evaluate a residual stress based on the concept that indentation load-depth curves were shifted with the direction and the magnitude of residual stress applied to materials. In this study, we characterized the tensile properties and welding residual stress of various industrial facilities through the new techniques, and the results are introduced and discussed.

  • PDF

The effects of the grinding depth of the inner bead on the steel tube hydroformability (강관의 내면비드 제거 깊이가 하이드로포밍 성형성에 미치는 영향도 분석)

  • Kim B. J.;Park K. S.;Kim D. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2005.10a
    • /
    • pp.239-242
    • /
    • 2005
  • In the roll forming, a flat strip is progressively deformed by feeding it through a series of rotating rolls. There are various layouts for the tube toll-forming stages. The process sequences are as follows: leveling, roll-forming, welding, bead removing, seam annealing, cooling, sizing and cutting. Electric resistance welded(ERW) tubes have been widely used for the machinery parts, especially for hydroformed automotive parts. However conventional ERW tubes do not have a high formability because of hardening of welded portion by rapid cooling. Moreover the decrease in thickness of the welded portion during the grinding of the inner and outer bead may reduce the formability of the tube. In case of applying the tubular parts without grinding the bead, the flow of the fluid can be prevented due to the turbulent flow induced by the inner bead. In attempt to determine the optimal bead grinding amount in the roll forming process, in the present paper, the effects of the removal depth and width of the inner beads on the hydroformability are analyzed by the finite element simulation.

  • PDF

Effect of irradiation temperature on the nanoindentation behavior of P92 steel with thermomechanical treatment

  • Huang, Xi;Shen, Yinzhong;Li, Qingshan;Li, Xiaoyan;Zhan, Zixiong;Li, Guang;Li, Zhenhe
    • Nuclear Engineering and Technology
    • /
    • v.54 no.7
    • /
    • pp.2408-2417
    • /
    • 2022
  • The nanoindentation behavior of P92 steel with thermomechanical treatment under 3.5 MeV Fe13+ ion irradiation at room temperature, 400 and 700 ℃ was investigated. Pop-in behavior is observed for all the samples with and without irradiation at room temperature, while the temperature dependence of pop-in behavior is only observed in irradiated samples. The average load and penetration depth at the onset of pop-in increase as the irradiation temperature increases, in line with the results of the maximum shear stress. Irradiation induced hardening is exhibited for all irradiated samples, but there is a significant reduction in the hardness of sample irradiated at 700 ℃ in comparison to the samples irradiated at room temperature and 400 ℃. The ratio of hardness to elastic modulus for all samples decreases with increasing penetration depth except for samples at 700 ℃. With the increasing of irradiation temperature, the ratio of the irreversible work to the total work gradually decreases. In contrast, it increases for samples without irradiation.

An Analysis on the Residual Stress of Subsurface Zone due to Rolling Contact (회전접촉에 의해 발생하는 Subsurface Zone의 잔류응력에 관한 해석)

  • Gang, Gye-Myeong;Kim, Seon-Jin
    • Korean Journal of Materials Research
    • /
    • v.3 no.1
    • /
    • pp.58-64
    • /
    • 1993
  • The degree of work hardening in the subsurface zones varied with the experimental conditions under the rolling contact fatigue wear test of high carbon Cr-Ti alloy steel was evaluated by the distribution of residual stresses. Surface residual stresses before the test did not affect the wear property. Surface residual stresses after the test decreased by the increase of contact stress and running. velocity. but the maximum compressive residual stress and its depth of saturation in the subsurface zone increased. The relationship between these experimental results and the distribution of the theoritical shear stress was also discussed.

  • PDF

A fracture criterion for high-strength steel structural members containing notch-shape defects

  • Toribio, J.;Ayaso, F.J.
    • Steel and Composite Structures
    • /
    • v.3 no.4
    • /
    • pp.231-242
    • /
    • 2003
  • This paper deals with the formulation and development of fracture criteria for high-strength structural members containing surface damage in the form of notches (i.e., blunt defects). The important role of the yield strength of the material and its strain hardening capacity (evaluated by means of the constitutive law or stress-strain curve) is analysed in depth by considering the fracture performance of notched samples taken from high-strength steels with different levels of cold drawing (the most heavily drawn steel being commercial prestressing steel used in prestressed concrete). The final aim of the paper is to establish fracture-based design criteria for structural members made of steels with distinct yield strength and containing very different kinds of notch-shape surface damage.

A Study on the Preparation and Wear Characteristics of TiC Hardfaced Layers on Aluminium alloy by PTA Method (PTA법에 의한 TiC 분말 표면강화 AL 합금층의 제조 및 마모특성에 관한 연구)

  • 민준원;유승을
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.7 no.9
    • /
    • pp.138-145
    • /
    • 1999
  • Surface hardening of AC4C aluminium alloy with TiC powders was obtained by plasma transferred are (PTA) method, Bead appearance, microstrucutre and wear behavior were characterized in relation to the torch current, powder feed rate and wear condition. The width and the depth of bead were mainly increased with increasing torch current. The comparison of wear behavior between AC4C alloy and PTA treated AC4C alloy showed the remarkable enhancement of wear resistance.

  • PDF

Mechanical behavior and buckling failure of sharp-notched circular tubes under cyclic bending

  • Lee, Kuo-Long
    • Structural Engineering and Mechanics
    • /
    • v.34 no.3
    • /
    • pp.367-376
    • /
    • 2010
  • In this paper, an experimental investigation of the mechanical behavior and buckling failure of sharp-notched circular tubes subjected to cyclic bending is discussed. The unnotched and sharp-notched circular tubes of SUS 304 stainless steel were tested under symmetric curvature-controlled cyclic bending. It was found from moment-curvature curves that the loops show cyclic hardening and gradually steady after a few cycles for all tested tubes. The ovalization-curvature curves show an unsymmetric, ratcheting and increasing manner with the number of cycles. In addition, it was found that six almost parallel lines corresponding to unnotched and five different notch-depth (0.2, 0.4, 0.6, 0.8 and 1.0 mm) tubes were noted from the experimental relationship between the cyclic controlled curvature and the number of cycles necessary to produce buckling on a log-log scale. An empirical formulation was proposed so that it could be used for simulating the aforementioned relationship. By comparing with the experimental finding, the simulation was in good agreement with the experimental data.

A Study on the Sliding Wear Characteristicsn of the Die Steel for the Cold Molding (냉간성형용 Die 강의 미끄럼 마멸특성에 관한 연구)

  • 전태옥;박흥식;류경곤
    • Tribology and Lubricants
    • /
    • v.9 no.1
    • /
    • pp.38-44
    • /
    • 1993
  • The present study was undertaken to investigate the dry wear characteristics of die steel STD 11 for cold molding. The wear test was experimentally carried out under different conditions using a wear device, which was made in laboratory, and in which annular surfaces of wear testing specimens wear rubbed in dry sliding condition with varying the sliding speed, contact pressure, and sliding distance. The wear loss by variation of sliding speed was much in 0.3 m/sec and less in higher speed range above its sliding speed according to formation of the boundary lubrication film. The critical sliding speed with maximum value of the specific wear rate switched over to lower speed side according. as contact pressure increased. The critical sliding distance was increased with decrease in oxidation reaction velocity. The depth below subsurface showing maximum hardness (Hv) came out at the position, $60 \mu m$, of the maximum shear stress due to strain hardening.

Repeated Loading Tests of Reinforced Concrete Beams Containing Headed Shear Reinforcement (Headed Shear Bar를 사용한 콘크리트 보의 반복 하중 실험)

  • 김영훈;윤영수;데니스미첼
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2003.05a
    • /
    • pp.512-517
    • /
    • 2003
  • The repeated loading responses of four shear-critical reinforced concrete beams, with two different shear span-to-depth ratios, were studied. One series of beams was reinforced using pairs of bundled stirrups with $90^{\circ}C$ standard hooks, having free end extensions of $6d_b$. The companion beams contained shear reinforcement made with larger diameter headed bars anchored with 50mm diameter circular heads. A single headed bar had the same area as a pair of bundled stirrups and hence the two series were comparable. The test results indicate that beams containing headed bar stirrups have a superior performance to companion beams containing bundled standard stirrups, with improved ductility, larger energy adsorption and enhanced post-peak load carrying capability. Due to splitting of the concrete cover and local crushing, the hooks of the standard stirrups opened, resulting in loss of anchorage. In contrast, the headed bar stirrups did not lose their anchorage and hence were able to develop strain hardening and also served to delay buckling of the flexural compression steel. Excellent load-deflection predictions were obtained by reducing the tension stiffening to account for repeated load effects.

  • PDF