• 제목/요약/키워드: Hardened Steel

검색결과 253건 처리시간 0.022초

열처리 금형강의 볼엔드밀 고속가공 (High Speed Ball End Milling of Hardened Mold Steel)

  • 양진석;허영무
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1418-1423
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    • 2004
  • High speed machining experiment on the heat-treated mold steel(STAVAX and CALMAX of hardness HRc 53) is carried using TiAlN coated ball endmill. Tool life and wear characteristics under the various machining parameters and cooling methods are investigated. Effect of cooling method on life and wear of the tool was compared. For most cases, tool life was not determined by the amount of wear but by th chipping on the cutting edge. It is found that tool manufacturer's cutting parameters generally agrees with the results of this experiment.

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표면 경화된 탄소강의 비틀림 피로강도에 미치는 조직의 경향 (The Effect of Structure on Torsional Fatigue Strength of Surface Hardened Carbon Steel)

  • 고준빈;김우강;원종호
    • 한국정밀공학회지
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    • 제22권1호
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    • pp.130-136
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    • 2005
  • Induction hardening increases hardness near the surface where it's most needed, and leaves the surface in compression which improves fatigue life. Although case depth and chemical composition are same, the structure of induction hardened shaft affects the fatigue strength and life because of austenization during hardening. Therefore torsional fatigue tests of specimens from various structures, which are obtained by nomalizing, spheriodized annealing and tempering after quenching, were conducted on induction hardened automotive drive shafts with various case depths and loads applied in order to evalute the relation between structure and fatigue strength.

화상분석기를 이용한 경화콘크리트의 기포분포분석에 관한 기초적 연구 (Image Analysis of an Air-Void System in hardened concrete)

  • 김기철;정재동
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1997년도 가을 학술발표회 논문집
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    • pp.313-318
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    • 1997
  • Air voids existed in hardened concrete have an important influence on concrete deterioration such as carbonation, freezing and thawing, and corrosion of embedded steel in concrete. Therefore it is very significant to investigate the pore structure of system (size, number and continuity of air voids) to solve the reason caused concrete deterioration. The purpose of this study is to develop th standard method of measuring air voids which affect properties in hardened concrete using image analyzing system. This paper presents the settlement of rapid and exact experimental method which extracts fine bubbles, calculates the number of air voids, and determines air-voids distributions using image analyzing system with computer.

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고주파 열처리 강에 대한 피로강도에 미치는 경향 (The effect on Fatigue Strength of Induction Hardened Carbon Steel)

  • 고준빈;김우강;원종호
    • 한국공작기계학회논문집
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    • 제14권6호
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    • pp.83-87
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    • 2005
  • Hardening Constant Velocity joint increases hardness near the surface and the surface improves fatigue life. Although case depth and chemical composition are same, the prior structure of induction hardened Constant Velocity Joint affects the fatigue strength and life during hardening. Therefore torsional fatigue tests of specimens from vaere conducted on induction hardened automotive Constant Velocity joint with various case depths and lrious prior structures, which are obtained by nomalizing, spheriodized annealing and tempering after quenching, woads applied in order to evaluate the relation between prior structure and fatigue strength.

Statistical analysis and modelization of tool life and vibration in dry face milling of AISI 52100 STEEL in annealed and hardened conditions

  • Benghersallah, Mohieddine;Medjber, Ali;Zahaf, Mohamed Zakaria;Tibakh, Idriss;Amirat, Abdelaziz
    • Advances in materials Research
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    • 제9권3호
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    • pp.189-202
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    • 2020
  • The objective of the present work is to investigate the effect of cutting parameters (Vc, fz and ap) on tool life and the level of vibrations velocity in the machined part during face milling operation of hardened AISI 52100 steel. Dry-face milling has been achieved in the annealed (28 HRc) and quenched (55 HRc) conditions using multi-layer coating micro-grain carbide inserts. Statistical analysis based on the Response surface methodology (RSM) and ANOVA analysis have been conducted through a plan of experiments methodology using a reduced Taguchi table (L9) in order to obtain engineering models for tool life and vibration velocity in the workpiece for both heat treatment conditions. The results show that the cutting speed has a dominant influence on tool life for both soft and hard part. Cutting speed and feed per tooth is the most significant parameters for vibration levels. Comparing the experimental values with those predicted by the developed engineering models of tool life and levels of vibrations velocity, a good correlation has been obtained (between 97% and 99%) in annealed and hard conditions.

레이저 빔을 이용한 공구강의 표면 경화 (Surface Hardening of Tool Steels Using Laser Beam)

  • 남기석;이구현
    • 열처리공학회지
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    • 제10권1호
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    • pp.71-78
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    • 1997
  • This work was to investigate suitable tool steels for hardening using laser beam, and was studied on carbon tool steels and alloyed tool steels such as STC3 steel, STS3 steel, STD11 steel and SKH51 steel. The surface hardness of HV700-1000 and the hardening depth of 2-2.5mm were obtained on STC3 steel and STS3 steel, and HV800-1000 was obtained on SKH51 steel, but STD11 steel was not enough. Except STD11 steel, all steels used in this study can be hardened by laser quenching or laser rapid melting.

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상온 양생한 초고성능 콘크리트(UHPC)의 경화 전과 후의 성능 관계 (Performance of Fresh and Hardened Ultra High Performance Concrete without Heat Treatment)

  • 강성훈;홍성걸
    • 콘크리트학회논문집
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    • 제26권1호
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    • pp.23-34
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    • 2014
  • 초고성능 콘크리트(UHPC)를 현장에서 타설 하기 위해서는 타설 장비, 배근 상태, 타설 환경 등 현장 조건을 고려한 유동성 조절이 필요하다. 구성 재료와 배합비가 최적화된 UHPC 제품에서 유동성 조절을 위해 현실적으로 변경 가능한 방법은 물-결합재 비(W/B) 또는 고성능 감수제 혼입률(SP/C)을 조절하는 것이며, 경제적 이유로 강섬유 혼입률도 변경 할 수 있다. 일반 콘크리트와는 달리 UHPC는 아주 작은 재료와 배합비 변화에도 굳기 전 또는 굳은 성능에 많은 차이를 나타낸다. 따라서 이 연구에서는 이러한 요인들이 UHPC의 슬럼프 플로와 공기량에 미치는 영향, 그리고 인장 및 압축 성능에 미치는 영향을 알아보았으며, 슬럼프 플로와 공기량과의 선형적인 상관관계를 이용하여 이러한 성능들을 예측할 수 있는 식을 유도 하였다. UHPC의 특성 중 하나인 자기 충전성을 만족하는 조건에서 압축강도에 관한 최적 W/B와 SP/C는 각각 16.8%와 3%로 결정 되었으며, 이러한 조건에서 측정된 공기량은 3.2~4.2%로 이 범위에서의 공기량은 압축강도에 영향을 미치지 못하는 것으로 나타났다. 휨 인장강도에 있어 W/B와 SP/C는 무시할 만큼 작은 영향을 미쳤으며, 상온 양생한 UHPC의 경우 섬유 혼입률이 휨 인장성능을 지배 하는 것으로 평가 되었다. 다만, 체적비로 1%의 강섬유가 혼입된 시편의 경우 섬유가 혼입되지 않은 시편과 달리 균열 후 연성적인 거동은 보였으나, 강도 증진에는 효과가 없는 것으로 나타났다. 반면, 체적비 2%의 강섬유가 혼입된 시편은 강도와 연성을 크게 증가시켰다.

개질처리한 제강슬래그 잔골재 사용 콘크리트의 성질 (A Fundamental Property of Concrete Containing Atomized Steel Slag Fine Aggregate after Reforming Process)

  • 문한영;유정훈;박영훈;김주용;윤표호;김얼
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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    • pp.318-321
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    • 2003
  • Steel slag is produced during steel making process. Compared with the blast furnace slag, converter slag has the expansibility due to the reaction with water and free CaO. Therefore it is specified in Standard Specification for Concrete in Korea that steel slag aggregate must not be used in concrete. In this study, atomized steel slag aggregate is conducted from converter slag by the atomizing method. Atomized steel slag and conventional converter slag are same in its composite by nature in the converter but compounds of the composite become different because of different method of slag treatment. Especially atomized steel slag aggregate overcomes expansibility that is the weak point for usage. It is researched whether it has the possibility, suitability for fine aggregate in concrete. Slump and air content are measured in fresh concrete, compressive and bending strength in hardened concrete. These is compared with control concrete with washed sand.

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SM 45C강의 레이저 표면경화처리에 관한 연구 (A study on the laser surface hardening of SM 45C steel)

  • 나석주;김성도;이건이;김태균
    • 대한기계학회논문집
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    • 제11권1호
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    • pp.53-62
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    • 1987
  • 본 논문에서는 1 KW CW CO$_{2}$레이저 발생자장치를 사용하여 표면경화 처리 를 행할때 공정과 관련된 변수들이 용접부 및 표면경화층에 미치는 영향들을 이론과 실험을 통해서 규명하고, 이 결과들을 실제공정에 사용할 수 있는 기초자료로서 제시 하고자 한다. 이를 위해서 해석에 사용될 수 있는 유한요소법(Finite Element Meth- od)에 근거한 2차원 열유동 해석용 프로그램 및 데이타 처리 프로그램을 개발하고, 중 탄소강에 레이저 표면처리를 수행하여 실험 및 이론해석의 결과를 비교 검토하였다. 비교 검토하여 그 설정기준을 고찰하였다.

STS 204Cu 스테인리스강의 저온 플라즈마 침질탄화 처리 시 CH4 가스 함량에 따른 경화층 (S-Phase) 거동 (Effect of the Amount of CH4 Content on the Characteristics of Surface Layers of Low Temperature Plasma Nitrocarburizied STS 204Cu Stainless Steel)

  • 이인섭;김호준
    • 한국표면공학회지
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    • 제51권1호
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    • pp.54-61
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    • 2018
  • Plasma Nitriding treatment was performed on STS 204Cu stainless steel samples at a temperature of $400^{\circ}C$ for 15 hours with varying $N_2$ content as 10%, 15% and 25%. Regardless of the content of $N_2$, S-Phase which is a hardened layer of Nitrogen (N) supersaturated phase, was formed in the surface of plasma treated samples. When $N_2$ content was 25%, the thickness of the hardened layer reached up to about $7{\mu}m$ and the surface hardness reached a value of $560Hv_{0.05}$, which is about 2.5 times higher than that of untreated sample (as received $220Hv_{0.05}$). From potentiodynamic polarization test, it was observed that compared to as received sample, the corrosion potential and the corrosion current density of the plasma treated samples were decreased regardless of the $N_2$ content, but the corrosion resistance was not increased much due to the precipitation of $Cr_2N$. On the other hand, pitting potential of the samples treated with 10% and 15% $N_2$ was higher than that of as received sample, however, the samples treated with 25% exhibited a lower pitting potential. Therefore, 10% $N_2$ content was selected as optimum plasma nitriding condition and to further increase both the thickness and surface hardness and the corrosion resistance of the hardened layer, different $CH_4$ content such as 1%, 3% and 5% was introduced into the plasma nitriding atmosphere. With 1% $CH_4$, the thickness of the hardened layer reached up to about $11{\mu}m$ and the surface hardness was measured as about $620Hv_{0.05}$, which is about 2.8 times that of as received sample. And the corrosion resistance of the plasma treated sample by using 1% $CH_4$ was improved significantly due to much higher pitting potential, and lower corrosion current density. When the $CH_4$ content was more than 1%, the thickness and surface hardness of the hardened layer decreased slightly and the corrosion resistance also decreased.