• Title/Summary/Keyword: Hardened Material

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A study on torsional strength of induction hardened axle shaft (고주파 열처리를 고려한 액슬 축 비틀림 거동 연구)

  • Kang, Dae-Hyun;Lee, Bum-Jae;Yun, Chang-Bae;Kim, Kang-Wuk
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.459-463
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    • 2008
  • Induction hardening has been used to improve torsional strength and characteristics of wear for axle shaft which is a part of automobile to transmit driving torque from differential to wheel. After rapidly heating and cooling process of induction hardening, the shaft has residual stress and material properties change which affect allowable transmit torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction hardened axle shafts which has been residual stress using finite element analysis considered thermo mechanical behavior of material and experiments. Results indicate that the torsional strength of axle shaft depends on the surface hardening depth and distribution of residual stress.

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An Experimental Study on Precision Improvement of Chloride Ion Estimation of Hardened Concrete with Method of Sample Preparation (전처리 방법에 따른 경화콘크리트 전염화물량 측정의 정밀도 향상을 위한 실험적 연구)

  • Kim, Young-Sun;Nam, Jeong-Soo;Kim, Young-Duck;Cho, Bong-Suk;Kim, Gyu-Yong;Kim, Moo-Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.557-560
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    • 2006
  • Worldwide, Certification systems for standard of material and quality of product exist very variously. Korean industrial Standard (KS) is most representatively certification systems in Korea. But laboratory of korea uses often ASTM, RILEM and JIS and these standards do not get into unionization. so, Granted that experiment is same, result still can different. Therefore, this research measured chloride amount of hardened concrete using identical material and wished to improve accuracy of chloride estimation as that comparison evaluate to each examination.

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A study on the surface integrity of machined surface layer in machining hardened STD11 steel (경화처리된 합금공구강의 절삭에서 가공 표면층의 표면성상에 관한 연구)

  • Noh, Sang-Lai;An, Sang-Ook
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.153-160
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    • 1994
  • In this study, residual stress and surface roughness were investigated experimentally to evaluate surface integrity on surface layer machined by CBN, ceramics and WC cutting tools. When machining difficult-to-cut material (hardened STD11 steel $H_{R}$C 60), residual stresses remaining in machined surface layer were mainly compressive. The increase of flank wear caused a shift of the compressive residual stress maximum to greater workpiece depths, but the changes did not penetrate the workpiece beneath a depth of 300 .mu. m. Surface roughness was influenced considerably by variations of the cutting speed and feed. In machining hard material, CBN and A1$_{2}$ $O_{3}$ ceramics cutting tool materials proved significantly superior to mixed ceramics A1$_{2}$ $O_{3}$-TiC and WC in evaluation of surface integrity.y.

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Strength Development and Drying Shrinkage in Recycled Coal-Ash Building Material (석탄회를 재활용한 건설소재의 강도발현 및 건조수축)

  • Jo, Byung-Wan;Kim, Young-Jin;Park, Jong-Bin
    • Journal of the Korea Concrete Institute
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    • v.15 no.5
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    • pp.670-678
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    • 2003
  • Recently, since industrial waste and life waste leaped into a pollution source, the building material used now a days is striking the limit. The purpose of this paper is to investigate an application of recycled coal ash using non-sintering method in the construction field. Accordingly, compressive strength, elastic modulus and drying shrinkage were experimentally studied for hardened coal ash using the non-sintering method. Also, Lineweaver and Burk method were applied to the regression analysis of drying shrinkage for the proposal equation. Elastic modulus, compressive strength of material become the basis properties of structural design. And these properties by age for hardened coal ash are important because of change by pozzolan reaction. This hardened coal ash is weak for tensile stress like that of concrete. And drying shrinkage is very important factor to make huge tensile force in early age. In the results, although some differences were shown when comparing coal ash with mortar or concrete, the application as a building material turned out to be possible if further researches were carried out. And the shrinkage characteristic of hardened coal-ash reveals to be similar to that of moderate heat cement.

Cutting Performance of Ti-Al-Si-N Coated Endmill for High-Hardened materials by Hybrid Coating System (하이브리드 코팅에 의한 고경도 소재용 Ti-Al-Si-N코팅 엔드밀의 절삭성능평가)

  • 김경중;강명창;이득우;김정석;김광호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.89-94
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    • 2003
  • Hard coatings are known to improve the performance of cutting tools in aggressive machining applications, such as high speed machining. New superhard Ti-Al-Si-W films, characterized by a nanocomposite nano-sized (Ti,Al,Si)N crystallites embedded in amorphous $Si_3 N_4$ matrix, could be successfully synthesized on WC-Co substrates by a hybrid coating system of arc ion plating(AIP) and sputtering method. The hardness of Ti-Al-Si-N film increased with incorporation of Si, and had the maximum value ~50 GPa at the Si content of 9 at.%, respectively. And the X-ray diffraction patterns of Ti-Al-Si-N films with various Si content is investigated. In this study, Ti-Al-Si-N coatings were applied to end-mill tools made of WC-Co material by a hybrid coating system. Cutting tests fir the high-hardened material (STD11,$H_R$)C62 and their performances in high speed cutting conditions were studied. Also, the tool wear and tool lift of Ti-Al-Si-N with various si(6, 9, 19) contents were measured.

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Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser (고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화)

  • Kim, Jong-Do;Kil, Byung-Lea;Kang, Woon-Ju
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.961-969
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    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

Facilitation of the Diverse Processing of High Ductile ECC (Engineered Cementitious Composite) Based on Micromechanics and Rheological Control (마이크로 역학과 레올로지 제어에 의한 고인성 섬유복합재료 ECC(Engineered Cementitious Composite)의 다양한 타설 공정 구현)

  • Kim, Yun-Yong;Kim, Jeong-Su
    • Journal of The Korean Society of Agricultural Engineers
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    • v.47 no.5
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    • pp.27-39
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    • 2005
  • In the recent design of high ductile fiber-reinforced ECC (engineered cementitious composite), optimizing both processing and mechanical properties for specific applications is critical. This study presents an innovative method to develop new class ECCs, which possess the different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or shotcrete processing) while maintaining ductile hardened properties. In the material design concept, we employ a parallel control of fresh and hardened properties by using micromechanics and cement rheology. Control of colloidal interaction between the particles is regarded as a key factor to allow the performance of the specific processing. To determine how to control the particle interactions and the viscosity of cement suspension, we first introduce two chemical admixtures including a highly charged polyelectrolyte and a non-ionic polymer. Optimized mixing steps and dosages we, then, obtained within the solid concentration predetermined based on micromechanical principle. Test results indicate that the rheological properties altered by this approach were revealed to be highly effective in obtaining the desired function of the fresh ECC, allowing us to readily achieve hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension.

Study on Prediction of Surface Roughness in Hard Turning by Cutting Force (절삭력에 의한 하드터닝의 표면조도 예측에 관한 연구)

  • 이강재;양민양;하재용;이창호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1768-1771
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    • 2003
  • Hard turning replaces grinding for finishing process with expectations of higher productivity and demanded surface quality. Especially for the surface roughness as surface quality demanded in finishing process of hard turning, know-how of machining characteristics of hardened materials by cutting force analysis should be accumulated in company with achievement of precision of elements and high stiffness design technology in hard turning. Considering chip formation mechanism of hardened materials, adequate cutting conditions are selected for machining experiments and cutting forces are measured according to cutting conditions. Increase of cutting forces especially thrust force and increase of dynamic instability could occur in hard turning. Analysis of dynamic characteristics of the cutting forces is executed to investigate relation between dynamic instability and surface roughness in hard turning. Investigation on effects of relative motion of machining system generated by vibration due to dynamic instability shows that ultimate surface roughness could be predicted considering relative motion of machining system with geometrical surface roughness.

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A Prediction Model on Porosity of Hardened Cement Paste under High Temperatures (고온시의 경화된 시멘트 페이스트의 공극률 예측모델)

  • Lee, Jae-Sung;Jung, Sung-Jin;Jung, Young-Han;Kim, Heung-Youl;Kim, Hyung-Jun
    • Fire Science and Engineering
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    • v.23 no.3
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    • pp.103-109
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    • 2009
  • The thermal degradation of concrete results mainly from two mechanisms. The first one is related to phase transformations of constituents at different temperatures. The initial constituents transform to other phases due to elevated temperature. The second mechanism is related to the temperature sensitivity of the mechanical properties of the constituents in concrete. Therefore, the degradation of concrete under high temperatures must be studied from both mechanical and chemical points of view. This study was performed as a basic study to propose the material models of concrete exposed to high temperatures considering above two mechanisms. This study presents a prediction model on the porosity of hardened cement paste considering phase changes according to temperature increase.