• Title/Summary/Keyword: Half-bead

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FINITE ELEMENT MODELING AND PARAMETER STUDY OF HALF-BEAD OF MLS CYLINDER HEAD GASKET

  • CHO S. S.;HAN B. K.;LEE J. H.;CHANG H.;KIM B. K.
    • International Journal of Automotive Technology
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    • v.7 no.1
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    • pp.109-114
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    • 2006
  • Half-beads of multi-layer-steel cylinder head gaskets take charge of sealing of lubrication oil and coolant between the cylinder head and the block. Since the head lifts off periodically due to the combustion gas pressure, both the dynamic sealing performance and the fatigue durability are essential for the gasket. A finite element model of the halfbead has been developed and verified with experimental data. The half-bead forming process was included in the model to consider the residual stress effects. The model is employed to assess the dependence of the sealing performance and the fatigue durability on the design parameters of half-bead such as the width and height of bead and the flat region length. The assessment results show that the sealing performance can be enhanced without significant deterioration of the fatigue durability in a certain range of the half-bead width. In the other cases the improvement of sealing performance is accompanied by the loss of the fatigue durability. Among three parameters, the bead width has the strongest influence.

Study on Optimal Welding Processes of Half Nozzle Repair on Small Bore Piping Welds in Reactor Coolant System (원자로냉각재계통 소구경 관통관 용접부 부분노즐교체 예방정비를 위한 최적 용접공정에 관한 연구)

  • Kim, Young Zoo;Jung, Kwang Woon;Choi, Kwang Min;Choi, Dong Chul;Cho, Sang Beum;Cho, Hong Seok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.1
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    • pp.58-65
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    • 2018
  • The purpose of this study is to develop a Half Nozzle Repair(HNR) process to prevent the leakage from welds on small bore piping in Reactor Coolant System. The Codes & Standards of tempered bead and design requirements of J-Groove welds are reviewed. Automatic machine GTAW welding and machining equipments are developed to perform HNR process. Single pass welding and overlay welding equipments are conducted in order to obtain the optimal temper bead welding process parameters with Alloy 52M filler wire. Coarse grain heat affected zone(CGHAZ) is formed by rapid cooling rate in heat affected zone after welding. Accordingly, a proper temper bead technique is required to reduce CGHAZ in 1-Layer of welds by 2- and 3-Layers. Mock-up tests show that the developed HNR process is possible to meet ASME Code & Standard requirements without any defect.

Production of Sorbitol Using Dried and Immobilized Zymomonas mobilis (건조 고정화 Zymomonas mobilis에 의한 sorbitol 생산)

  • 박철진;장기효전억한
    • KSBB Journal
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    • v.7 no.2
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    • pp.144-148
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    • 1992
  • The purpose of this study is to develop a continuous process for sorbitol production using dried Zymomonas mobilis immobilized in K-carrageenan. The methods of glularaldehyde cross-linking of enzymes in CTAB (celyltrimetylammoniumbromide) treated cells immobilized in K-carrageenan showed stability for the production of sorbitol for 30 days of operation. K-carrageenan beads entrapping permeabilized cells were dried to Improve bead rigidity and storage stability. A semi-batch process with dry beads was carried out and only a small loss of enzyme activity (less than 8%) was observed during 72h. The value of Vmax for the dry K-carrageenan beads was found to be one half or that for free cells. It was shown that the productivities of the continuous process with wet K-carrageenan beads and dry beads at a dilution rate 0.1h-1 were 3.4g/L-h and 2.88h/L-h, respectively.

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DEVELOPMENT OF EVALUATION METHOD FOR FRICTIONAL CHARACTERISTICS OF ZINC COATE STEEL SHEET

  • Kim, Young-Suk-
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1992.03a
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    • pp.71-82
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    • 1992
  • The frictional characteristics of Zn-Ni coated steel sheets were investigated by draw bead test and strip draw test. In strip draw test, the frictional characteristics were evaluated by the drawing force ratio (Tc/Ts) for half coating-stripped specimens. It is clarified that the drawing force ratio obtained by strip draw test is a convenient parameter compared to coefficient of friction obtained by draw bead test to evaluate the frictional characteristics of Zn-Ni coated steel sheets.

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Effect of Bead Device Diameter on Z-Resolution Measurement in Tomosynthesis Images: A Simulation Study

  • Ryohei Fukui;Miho Numata;Saki Nishioka;Ryutarou Matsuura;Katsuhiro Kida;Sachiko Goto
    • Progress in Medical Physics
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    • v.33 no.4
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    • pp.63-71
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    • 2022
  • Purpose: To clarify the relationship between the diameter of the simulated bead and the Z-resolution of the tomosynthesis image. Methods: A simulated bead was placed on a 1,024×1,024×1,024-pixel base image. The diameters were set to 0.025, 0.05, 0.1, 0.2, 0.3, 0.7, 1.0, and 1.3 mm. A bead was placed at the center of the base image and projected at a simulated X-ray angle range of ±45° to obtain a projected image. A region of interest was placed at the center of the bead image and the slice sensitivity profile (SSP) was obtained by acquiring pixel values in the z-direction. The full width at half maximum of the SSP was defined as the Z-resolution and the frequency response was obtained by the 1-D Fourier transform of the SSP. Results: Z-resolution increased with increasing bead diameter. However, there was no change in Z-resolution between 0.025 and 0.1 mm. The frequency response was similar to that of the Z-resolution, with a significant difference between 0.1 and 0.2 mm diameter. Conclusions: Z-resolution is dependent on the diameter of the bead, which should be selected considering the pixel size of the tomosynthesis image.

Effect of Coating Weight on the Laser Weldability in the Welding of Aluminized Steels (레이저용접에서 알루미늄 도금량이 용접성에 미치는 영향)

  • Kim Ki Chol;Cha Joon Ho
    • Korean Journal of Materials Research
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    • v.14 no.1
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    • pp.1-8
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    • 2004
  • Laser weldability of aluminized steels for deep drawing application has been investigated. Test coupons for Nd:YAG laser welding and $CO_2$ laser welding were prepared trom the commercial steels. According to the test results, total penetration and back bead width of aluminized steels were sensitive to the welding conditions. Bead width at the half thickness of the overlap joint, however, was rather constant. Laser weldability of aluminized steels was superior to that of zinc coated steel. Weld microstructure revealed that overlap zone adjacent to the fusion line was filled with coated materials, which was thought to be desirable to protect weld from crevice corrosion. The aluminum coated materials was also found in the weld metal. Practically no spattering was observed in the laser welding of aluminized steels even when the welding was performed without joint gap. In the welding of zinc coated steel, however, spattering was so severe that it was difficult to get the acceptable weld. Bead quality of aluminized steel laser weld was smooth and stable.

The Comparison of the Bead Size Effect on the Two Wave Patterns Induced in One Reaction System

  • Heo, Do Seong;Kim, Min Seok;Jo, Sang Jun
    • Bulletin of the Korean Chemical Society
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    • v.22 no.8
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    • pp.867-871
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    • 2001
  • We have studied the characteristic wave propagation in 1,4-CHD-Bromate-Ferroin reaction system and we have examined the bead size effect on the wave propagation of the system by adopting a half-divided Petri dish which is separated into two parts by the size of cation-exchange resin. It has been done to understand the reaction process inducing the characteristic wave behavior in the system. The characteristic wave behavior of the system is in the spontaneous induction of a revival wave with a long time lag. We have obtained a result that the revival wave is not affected by the size of catalyst-doped beads while the initially induced wave is influenced by the size of beads. It means that the two waves are induced by different reaction processes each other and the revival wave is induced by an uncatalyzed reaction process.

The Disruption of Saccharomyces cerevisiae Cells and Release of Glucose 6-Phosphate Dehydrogenase (G6PDH) in a Horizontal Dyno Bead Mill Operated in Continuous Recycling Mode

  • Mei Chow Yen;Ti Tey Beng;Ibrahim Mohammad Nordin;Ariff Arbakariya;Chuan Ling Tau
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.10 no.3
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    • pp.284-288
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    • 2005
  • Baker's yeast was disrupted in a 1.4-L stainless steel horizontal bead mill under a continuous recycle mode using 0.3 mm diameter zirconia beads as abrasive. A single pass in continuous mode bead mill operation liberates half of the maximally released protein. The maximum total protein release can only be achieved after passaging the cells 5 times through the disruption chamber. The degree of cell disruption was increased with the increase in feeding rate, but the total protein release was highest at the middle range of feeding rate (45 L/h). The total protein release was increased with an increase in biomass concentration from 10 to $50\%$(w/v). However, higher heat dissipation as a result of high viscosity of concentrated biomass led to the denaturation of labile protein such as glucose 6-phosphate dehydrogenase (G6PDH). As a result the highest specific activity of G6PDH was achieved at biomass concentration of $20\%$(ww/v). Generally, the degree of cell disruption and total protein released were increased with an increase in impeller tip speed, but the specific activity of G6PDH was decreased substantially at higher impeller tip speed (14 m/s). Both the degree of cell disruption and total protein release increased, as the bead loading increased from 75 to $85\% (v/v)$. Hence, in order to obtain a higher yield of labile protein such as G6PDH, the yeast cell should not be disrupted at biomass concentration and impeller tip speed higher than $20\%(w/v)$ and 10 m/s, respectively.

Finite element analysis for prediction of bead shape of Nd:YAG laser butt welding (Nd:YAG 레이저 맞대기 용접의 비드형상 예측에 관한 유한요소해석)

  • Kim, Kwan-Woo;Nam, Gi-Jeong;Lee, Jae-Hoon;Suh, Jeong;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.137-146
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    • 2008
  • Nd:YAG pulse laser welding of stainless steel plate was simulated to find welding condition by using commercial finite element code MARC. Due to geometric symmetry, a half model of AISI 304 stainless steel plate was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat, mass density and latent heat were given as a function of temperature. As results, Three dimensional heat source model for pulse laser beam conditions of butt welding has been designed by the comparison between the finite element analysis results and experimental data on AISI 304 stainless steel plate. Nd:YAG laser welding for AISI 304 stainless steel was successfully simulated and it should be useful to determine optimal welding condition.

A Study on the effect of the multi-pass SMAW welding on the characteristic of the underwater welding areas (SMAW 수중 다층용접시 용접부 특성에 관한 연구)

  • 최기용;이상율;이보영;이병훈;이상용;박성두
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.55-62
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    • 1998
  • While excellent joint quality has been obtained using dry chamber underwater welding methods, the size limitations imposed by this process restrict its use for underwater construction work. The wet underwater shielded metal-arc welding eliminates this restriction but suffers from poor weld properties by the 1-pass bead-on-plate welding due to the excessive diffusible hydrogen. On the other hand, in the wet underwater welding, it is well known that the quantity of diffusible hydrogen in multi-pass welded parts reduce to less than that in 1-pass welded parts. Therefore, in this paper, welding experiments are made the 3-pass bead-on-plate welds by using TMCP and normalized steel plates and E4301 and cellulose coated electrode. After that, The amounts of the hydrogen absorbed into the 3-pass welded area were measured according to the JIS Z 3118 specification. The microstructural changes as well as the microhardness distribution after the underwater 3-pass welding were also investigated using Vickers microhardness tester and S.E.M and O.M. The results indicated that the quantity of diffusible hydrogen in 3-pass welded areas was reduced little less than a half of one of that in 1-pass welded areas at the specific welding condition. As a result, the cold cracking of 3-pass welded areas decreased by reduced effect of diffusible hydrogen. In the underwater 3-pass welding, the micrography of cold cracking fracture surface showed mainly the cleavage of hydrogen embrittlement.

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