• Title/Summary/Keyword: Hairpin

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Forming Simulation of EV Motor Hairpin by Implementing Mechanical Properties of Polymer Coated Copper Wire (고분자 필름 및 구리선 이종 물성을 고려한 EV모터용 헤어핀 성형 공정 해석)

  • D. C. Kim;Y. J. Lim;M. Baek;M. G. Lee;I. S. Oh
    • Transactions of Materials Processing
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    • v.32 no.3
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    • pp.122-128
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    • 2023
  • As electric vehicles (EV) have increasingly replaced the conventional vehicles with internal combustion engines (ICE), most of automotive makers are actively devoting to the technology development of EV parts. Accordingly, the manufacturing process for power source has been also shifting from engine/transmission to EV motor/reducer system. However, lack of experience in developing the EV motor still remains as a technical challenge. In this paper, we employed the forming simulation based on finite element modeling to solve this problem. In particular, in order to increase the accuracy of the forming simulation, we introduced the elastic-plastic constitutive model parameters for polymer-copper hybrid wire by investigating the individual strain-stress curves, and elastic modulus of polymer and copper. Then, the reliability of modeling procedure was confirmed by comparing the simulated results with experiments. Finally, the identified mechanical properties and finite element modeling were applied to a hairpin forming process, which involves multiple deformation paths such as bending, pressing, widening, and twisting. The proposed numerical approach can replace common experience or experiment based trials by reducing production time and cost in the future.

Skin-Friction Drag Reduction in Wake Region by Suction Control on Horseshoe Vortex in front of Hemisphere (반구 전방에 생성된 말굽와류 흡입제어에 의한 후류영역 마찰저항 감소에 관한 연구)

  • Koo, Bonguk;Kang, Yong-Duck
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.25 no.6
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    • pp.795-801
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    • 2019
  • The aim of this study was to investigate the possibility of the skin-friction reduction by vortex control. A vortical system such as a horseshoe vortex, a hairpin vortex, and a wake region was induced around a hemisphere attached on a Perspex flat plate in the circulating water channel. Hairpin vortices were developed from the wake region and horseshoe vortices were formed by an adverse pressure gradient in front of the hemisphere. The horseshoe vortices located on the flank of the hemisphere induced a high momentum flow in the wake region by the direction of their vorticity. This process increased the frequency of the hairpin vortices as well as the frictional drag on the surface of the wake region. To reduce the skin-friction drag, suction control in front of the hemisphere was applied through a hole. Flow visualization was performed to optimize the free-stream velocity, size of the hemisphere, and size of the suction hole. Once the wall suction control mitigated the strength of the horseshoe vortex, the energy supplied to the wake region was reduced, causing the frequency of the hairpin vortex generation to decrease by 36.4 %. In addition, the change in the skin-friction drag, which was measured with a dynamometer connected to a plate in the wake region, also decreased by 2.3 %.

Folding Dynamics of β-Hairpins: Molecular Dynamics Simulations

  • Lee, Jin-Hyuk;Jang, Soon-Min;Park, Young-Shang;Shin, Seok-Min
    • Bulletin of the Korean Chemical Society
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    • v.24 no.6
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    • pp.785-791
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    • 2003
  • We have studied the folding mechanism of β-hairpins from proteins of 1GB1, 3AIT and 1A2P by unfolding simulations at high temperatures. The analysis of trajectories obtained from molecular dynamics simulations in explicit aqueous solution suggests that the three β-hairpin structures follow different mechanism of folding. The results of unfolding simulations showed that the positions of the hydrophobic core residues influence the folding dynamics. We discussed the characteristics of different mechanisms of β-hairpin folding based on the hydrogen-bond-centric and the hydrophobic-centric models.

Aerodynamic Property of Swallowtail Butterfly Wing in Gliding (글라이딩하는 제비나비 날개형상의 공력특성연구)

  • Lee, Byoung-Do;Park, Hyung-Min;Choi, Hae-Cheon
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.395-398
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    • 2007
  • In nature, the swallowtail butterfly is known to be a versatile flyer using gliding and flapping efficiently. Furthermore, it has long tails on the hind-wing that may be associated with the enhancement of the gliding performance. In the present study, we investigate the aerodynamic property of swallowtail butterfly wing in gliding. We use an immersed boundary method and conduct a numerical simulation at the Reynolds numbers of 1,000 - 3,000 based on the free-stream velocity and the averaged chord length for seven different attack angles. As a result, we clearly identify the existence of the wing-tip and leading-edge vortices, and a pair of the streamwise vortices generated along the hind-wing tails. Interestingly, at the attack angle of $10^{\circ},$ hairpin vortices are generated above the center of the body and travel downstream.

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Interference of EGFP RNA in Human NT-2/D1 Cell Lines Using Human U6 Promoter-based siRNA PCR Products

  • Kwak, Young-Don;Sugaya, Kiminobu
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.11 no.3
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    • pp.273-276
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    • 2006
  • RNA interference (RNAi), a process of sequence-specific gene suppression, has been known as a natural gene regulatory mechanism in a wide range of lower organisms. Recently, we have reported that a transfection of human U6 promoter (hU6) driven hairpin small-interference RNA (siRNA) plasmid specifically knocks down the target gene by post-transcriptional gene silencing in mammalian cells. Here we report that transfection of polymerase chain reaction (PCR) products, containing human U6 promoter with hairpin siRNA, knocks down the target gene expression in human teratocarcinoma NT-2/D1 cells. Moreover, we showed 3' end termination sequence, 5 Ts, is not critical elements for knocking down in PCR-based siRNA system. Therefore, the PCR-based siRNA system is a promising tool not only for the screening but also to temporally regulate gene expression in the human progenitor cells.

SAR Variation by EMI Paint Distribution on Front Case of Mobile Handsets

  • Lee Won Kew;Son Ji Myoung;Yang Woon Geun
    • Proceedings of the IEEK Conference
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    • summer
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    • pp.339-342
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    • 2004
  • In this paper, we investigated methods to reduce SAR(Specific Absorption Rate) value with EMI(Electromagnetic Interference) paint distribution on front case of mobile handset. Simulations for several different EMI patterns were carried out. For the purpose of modeling, we used 3 dimensional CAD(Computer Aided Design) program, `Pro-engineering'. SAR simulation was done with SEMCAD, simulation platform for electromagnetic compatibility antenna design and dosimetry. In order to distinguish the individual pieces and to enable an assignment of the different material properties, each subfile was imported separately. In simulation, folding angle was set to $142^{\circ}.$ If we vary folding angle, different SAR value will be obtained. Among the tested EMI paint patterns, the hairpin pattern showed the best performance, i.e. the decrease efficiency of $16.5\%$ and horizontal-direction zigzag pattern showed the decrease efficiency of $12.2\%$ when we set the completely removed pattern as reference.

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The K-band push-push type miniaturized haripin resonator oscillator (소형 Haripin 공진기를 이용한 K 대역 Push-Push형 발진기)

  • 주한기
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.22 no.5
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    • pp.967-973
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    • 1997
  • In this paper, the designed and fabrication of a K-band push-push oscillator using miniaturized hairpin resonator have been presented. One experimenal oscillator has been designed and fabricated for K-band point-to-point operation. the miniaturized harpin resonator has been analyzed theoretically and simulated by MPIE(Mixed Potential Integral Equation) method. With this results, the analysis of hairpin resonator which coupled microstrip line has been carried out with transmission-mode using this results. an optimized output matching network for the suppression of the fundamental and the 3rd order harmonic was acquired by using a nonlinear analysis method. The fabricated oscillator shows the output power of -2.28dBm, the fundamental frequency suppression of -19dBc, the 3rd order harmonic suppressionof -24dBc and 0.33 percent effiiency at 22.8GHz. The experimental outputs are in good agreement with the theoretical and simulated results.

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Frequency Response of Superconducting Filter with Center Frequency 22 GHz (22 GHz 초전도 필터의 주파수 응답 특성 분석)

  • 김철수;송석천;이상렬
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.794-797
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    • 2000
  • The fabrication of high quality superconducting thin films using pulsed laser deposition (PLD) has been reported to find optimized processing conditions and to make the millimeter-wave devices. High temperature superconducting (HTS) YBCO films were prepared on MgO (10${\times}$10${\times}$0.5mm) substrates by the PLD. The 3 pole bandpass filter with the center frequency of 22 GHz for satellite communication was designed consisting of hairpin coupled-lines to reduce the configuration in size. YBCO films are c-axis oriented and show superconductive transition temperatures of 88∼89 K with the transition widths < 0.5 K. The insertion loss of passband at 70 K was about 5 dB. The measured frequency response of superconducting filter will be compared with the simulation result.

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