• Title/Summary/Keyword: Groove Design

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Static Characteristics and Design of Hemispherical Aerodynamic Bearing (반구형 공기동압베어링의 정적 특성 및 설계)

  • 김승곤;김준영;최환영
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.217-224
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    • 1997
  • Static characteristics of hemispherical aerodynamic bearing is studied theoretically. In this paper nonlinear equation of second order considering compressibility and slip effect of air is calculated by Newton-Raphson method. Results indicate that axial load capacity has maximum value when the inclination angle of groove is about 30$\circ$, the ratio of groove clearance to ridge clearance is two. We also present the design method of hemispherical Aerodynamic bearing based on it's load capacity taking into account manufacturing and assembling viewpoint.

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Analysis of Performance Characteristics by Inner Flow Path of Side Channel Type Ring Blower (사이드 채널형 링블로워의 임펠러 내부 유로에 따른 성능변화 분석)

  • Lee, Kyoung-Yong;Choi, Young-Seok;Jeong, Kyung-Ho;Park, Woon-Jean
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.4
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    • pp.67-71
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    • 2012
  • This study analyzed performance changes by an inner flow path of impeller groove for side channel type ring blower using CFD. Two models have the same side channel and clearance while one has an inner flow path and the other doesn't. To analyze the performance change of a ring blower, overall performance and local flow field were analyzed. For the overall performance, pressure increase and impeller torque were checked under the design flow condition. Under the design flow condition, pressure increase was greater for the model with the inner flow path. The model with the inner flow path showed improved efficiency because the area subject to torque decreased due to the creation of inner flow path. To analyze local flow field, a section was created from the representative location of each impeller groove toward the direction of radius. Inner channel pressure distribution depending on the rotation direction shows that the model with the inner flow path has pressure equilibrium of working fluid through the inner flow path. Velocity distribution of inside impeller groove shows that flow field was coupled and appeared to form an inner wall where the flow field was stabilized.

Study on air pocket design of thrust bearing for high-stiffness air spindle (공기 주축 고강성화를 위한 스러스트 베어링의 에어포켓 설계에 관한 연구)

  • Han, Young-Chil;Lee, Chae-Moon;Lee, Deug-Woo;An, Dae-Geun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.998-1002
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    • 2003
  • This paper investigates the characteristics of stiffness and load in the thrust bearing of spindle which could be changeable according to the groove shape of inlet, in order to design a high-stiffness air bearing by selecting a optimal groove shape. In experiments, dead weight and displacement sensor are used to measure the load carrying capacity and the stiffness respectively. Various shapes and different depth of groove of self-restrictor are used as experimental conditions. Comparative study between the theoretical value and the practical one by measuring the value of stiffness and load of the thrust bearing is performed.

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The Study for Reduction of Stress Concentration at the Stepped Shaft According to Two Types of External Force (하중 종류에 따른 다단축의 응력 집중 완화에 대한 연구)

  • Park, I.S.;Shim, J.J.
    • Journal of Power System Engineering
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    • v.14 no.1
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    • pp.47-52
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    • 2010
  • In this study, Finite Element Analysis have been adopted to analyze reducing stress effect and used to induce the sensitivity of design parameter on various techniques which was used for reducing stress. And so it can be utilized as a data to design on similar model. The effect of reducing stress with respect to change of relief groove radius can be increased by 27.3~18.2 % more than radius of fillet. And if a shoulder fillet radius is larger, additional reducing stress by relief groove radius is not obtained. And there was only little effect on reducing stress by changing the center point of groove radius along horizontal direction. In the case that undercut radius is 1.5mm, Max. Equivalent stress is reduced by 5.71% under bending force and 11.11% under torsion. The best effect of reducing stress at undercut model was yielded when the undercut radius is a forth of difference of stepped shaft radius.

Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 3 - Effect of Groove Shape (미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제3보 - 그루브 형상의 영향)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.36 no.4
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    • pp.193-198
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    • 2020
  • Fluid film bearings are among the best devices used for overcoming friction and reducing wear. Surface texturing is a new surface treatment technique used for processing grooves and dimples on the lubricated surface, and it helps to minimize friction further and improve the wear resistance. In several studies, parallel surfaces, such as thrust bearings and mechanical face seals, have been investigated, but most sliding bearings have a convergent film shape. This paper presents the third part of a recent study and focuses on the effect of the groove shape on the lubrication performance of inclined slider bearings, following the two previous papers on the effects of the groove position and depth. We adopted the continuity and Navier - Stokes equations to conduct numerical analyses using FLUENT, which is a commercial computational fluid dynamics code. The groove shape adopted in the numerical analysis is rectangular and triangular, and its depth is varied. The results show that the streamlines, pressure distributions, and groove shape significantly influence the lubrication performance of the inclined slider bearing. For both shapes, the load-carrying capacity (LCC) is maximum near the groove depth, where vortices occur. In the shallow grooves, the LCC of the rectangular shape is higher, but in deeper grooves, that of the triangular shape is higher. The deeper the rectangular groove, the higher the decrease in the frictional force. The results of this study can be used as design data for various sliding bearings.

Improvement of the Lubrication Characteristics of Fuel Injection Pump for Medium-Speed Diesel Engines: Part II - Application of Grooves (연료분사펌프의 윤활 특성 개선: 제2부 - 그루브의 적용)

  • Hong, Sung-Ho;Lee, Bora;Cho, Yongjoo
    • Tribology and Lubricants
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    • v.31 no.5
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    • pp.213-220
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    • 2015
  • This study evaluates the effect of grooves on the stem part of a plunger on the lubrication characteristics of a fuel injection pump (FIP) by using hydrodynamic lubrication analysis. The current study uses the two-dimensional Reynolds equation to evaluate the changes in lubrication characteristics with variations in clearance, viscosity, and grooves for a laminar, incompressible, and unsteady state flow. This study investigates the lubrication characteristics by comparing the dimensionless minimum film thickness or the film parameter, which is the ratio of the minimum film thickness to surface roughness. The analysis method for the groove section differs depending on the depth of the groove. For instance, in the case of a shallow groove, the film thickness equation considers the depth of the groove, while in the case of a deep grove, it considers the flow continuity. The lubrication characteristics of the FIP are more sensitive to changes in the groove width than to changes in other design variables. Moreover, the application of a groove is more effective under low viscosity conditions. The smaller the distance from the edge of the stem part to the first groove in the case of shallow grooves, the better are the lubrication characteristics of the FIP. In contrast, in the case of deep grooves, the lubrication characteristics of the FIP improve as the distance increases. The application of shallow grooves is more effective for improving the lubrication characteristics than the application of deep grooves.

Effects of Geometry and Imperfection of a Small-sized Groove on Stress Distributions in the Vicinity of the Joined Region of an ABS Part with a Thin Wall (기저부에 생성된 작은 홈 형상과 결함이 박벽이 포함된 ABS 재료로 제작된 제품의 결합 영역 응력 분포에 미치는 영향)

  • Ahn, Dong-Gyu;Hassan, Humayun;Baek, Sun Ho;Kim, Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.81-88
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    • 2020
  • The geometry and the defect of the groove of the part provoke a sudden change of stress in a local region. The objective of this paper is to investigate the effects of the geometry and the imperfection of a small groove on stress distributions in the vicinity of the joined region for the ABS part with a thin wall using a three-dimensional finite element analysis (FEA). Several types of groove are designed to improve joining characteristics in the vicinity joined region. The imperfection model of the small-sized groove is obtained from observation of deposition characteristics of a fused deposition modeling process. Local stress distributions in the vicinity of the joined region are predicted by the FE model with refined meshes. The influence of the angle and the imperfection of the groove on appearance regions of the maximum stress and distributions of the defined principal stress for different loading conditions is examined using the results of FEAs. Finally, a proper design of the groove is proposed to improve joining characteristics between the substrate and the ABS part.

A study on the static and stability characteristics of the oil-lubricated herringbone groove journal bearing (오일윤활 빗살무늬 저널 베어링에 대한 정특성 및 안정성 해석)

  • Kang, Kyung-Phil;Rhim, Yoon-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.859-867
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    • 1998
  • An oil lubricated Herringbone aroove jounal bearing(HGJB) with eight-circular-profile grooves on the non-rotating bearing surface is analyzed numerically and experimentally. The load carrying capacity, attitude angle, stiffness and damping coefficients are obtained numerically for the various bearing configurations. The onset speed of instability is also examined for the various eccentricity ratios. The configuration parameters of HGJB, such as groove depth ratio, groove width ratio, and groove angle, are dependent on each other because the grooves are generated by using eight small balls rolling over the inner surface of the sleeve with press fit. Therefore, it is not allowed to suggest a set of optimal design parameters such as the one for the rectangular profile HGJB. The overall results from numerical and experimental analysis prove that the circular profile HGJB has an excellent stability characteristics and the higher load carrying capacity than the plain journal bearing.

Analysis of Crank Pin Bearing with Various Inlet Groove Shape for Marine Engine (급유구의 형상에 따른 박용엔진 크랭크 핀 베어링의 윤활특성 해석)

  • 하양협;이득우;김정훈;이성우
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.87-93
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    • 1998
  • Crank pin bearing in two-stroke marine diesel engine is operated under quite severe conditions since the elements are big and heavy and the sliding speed is very slow. Therefore it is very difficult to form oil film. In this paper, two types of bearings with different groove shape are compared. One has circumferential oil groove at lower position and the other has lengthwise oil groove at upper position. Bearing clearance, oil inlet pressure and length to diameter ratio are selected as design parameters. Locus of journal center and minimum oil film thickness are investigated to compare two cases.

J-Groove Technique for Suppressing Various Anomalous Flow Phenomena in Turbomachines

  • Kurokawa, Junichi
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.1-13
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    • 2011
  • In operating a turbomachine at off-design conditions various instabilities caused by anomalous flow phenomena occur and sometimes lead to the damage of a turbomachine. In order to avoid these phenomena various devices characteristic to each phenomenon have been developed, however they make turbomachines large-sized and cause efficiency drop. The present author has developed a very simple and innovative device, termed "J-groove," of suppressing various anomalous flow phenomena commonly by controlling the angular momentum of the main flow. It has been revealed that J-groove makes an operation of a turbomachine stable in all flow range, causes little efficiency drop, and can be easily applied to an existing machine. Here is reviewed totally the results of suppressing various anomalous flow phenomena in turbomachines.