• Title/Summary/Keyword: Grinding force

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Study on the Polymorphism of Sulfa Drugs (설파제의 다형(多形)에 관한 연구)

  • Sohn, Young-Taek
    • Journal of Pharmaceutical Investigation
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    • v.20 no.1
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    • pp.35-42
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    • 1990
  • A new form of sulfabenzamide was characterized using X-ray diffraction patterns and differential scanning calorimetry. Solubility studies demonstrated that, of the sulfabenzamide polymorphs, the new form was more soluble than form I. Compression of the new form at compression force of 1000 $kg/cm{^2}$ didn't induce polymorphic change in the crystal. Similar patterns were also produced through grinding. The effects of some diluents on the polymorphic transformation from the new form into form I by grinding and compression were also studied. Three diluents, $Avicel^{\circledR}$, lactose and starch showed no influence on the polymorphic transformation. The new form seemed to be more suitable for the pharmaceutical preparation.

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Design of High Precision Spindle System for ferrule Grinding Machine (페룰 가공용 고정밀 주축시스템 개선설계)

  • Pyoun, Y.S.;Park, J.H.;Lee, K.B.;Yokoi, Y.;Yeo, J.W.;Jeong, I.Y.;Ahn, K.J.;Kwak, C.H.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1003-1007
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    • 2003
  • In order to improve the international competitiveness of ferrule industry, the core technology of the second stage for ferrule grinding system is under developing. A high speed (10,000RPM) and high precision spindle system(Radial Runout 0.2 micrometer) bearing more cutting torque and force is designed considering the limitation of cost and size, the effect of heat, and various work-piece materials. A CAE software for machine elements and general machine system is used for preliminary evaluation and selection of design parameters. A dedicated program for the analysis of spindle system is used for final evaluation and selection of design parameter. The process how to evaluate and select using such tools are presented.

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Analysis on the Surface Accuracy in according to Geometry of End Mill (엔드밀의 형상에 따른 가공정밀도 해석)

  • 고성림;이상규;김용현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1001-1004
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    • 2000
  • As tools for machining precision components, end mills and ball end mills are widely used. For the end mills have longer cylindrical shape comparing diameter, liable to deflect and induce deterioration of surface roughness. Tool geometry parameters and cutting process have complex relations with each other. So, It is hard to determine hew to select optimal tool geometry. So, to improve the stiffness, relationship between cutting process and tool geometry must be studied. In this study, relations between grinding wheel geometry, setting condition and tool geometry are revealed. For the purpose of studying relations between each parameter, the equivalent diameter of tool has been calculated assuming tool as a simple beam. By the various cutting simulations and experiments, tool geometry and cutting process has been studied.

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Machining Characteristics and Cutting Force Analysis of Hardfacing Overlay Welding in High Chromium Carbide (고크롬탄화물 하드페이싱 육성용접물의 가공특성과 절삭력 분석)

  • Kim, Min-Ho;Kim, Tae-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.469-476
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    • 2009
  • Hard facing overlay welding in high chromium carbide is a representative way of extending the fatigue life or recompensing damage, because workpiece surface is uniformly overlay-welded by alloy material. In general, grinding process is currently used for finish due to hardness of weld material. The development of tool material, such as PCBN, has made it possible to use turning instead of grinding. There are many advantages of hard Owning, as lower equipment costs, shorter setup time, fewer process steps, higher material removal rate, better surface integrity and the elimination of cutting fluid. In this paper, machining characteristics and cutting performance are examined to investigate turning possibility of overly welding in high chromium carbide.

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A Study on the Flat Surface Generation Using Flexible Disk Grinding (유연성 디스크 정밀연삭 가공중 평면가공에 관한 연구)

  • Yoo, Song Min
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.158-166
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    • 1996
  • In this study, a flexible disk grinding process is applied in order to produce high precision product. A new model was developed considering feed motion along horizontal and vertical direction. Different types of feed speed variation was tested with respect to distinct process stages in order to achieve flat surface. It was observed that highest order polynomial form for both horizontal and vertical feed speed variation among the proposed categories produced surface close to flat one. Disk deflection trend during the process was visualized confirming the proposed scheme. Cutting force and VRR(volume removal rate) was observed as an aid to process planning.

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Development of Diagnostic Expert System for Machining Process Ffailure Detection (가공공정의 이상상태진단을 위한 진단전문가시스템의 개발)

  • Yoo, Song-Min;Kim, Young-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.147-153
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    • 1997
  • Fault diagnosis technique in machining system which is one of engineering techniques absolutely necessary to automation of manufacturing system has been proposed. As a whole, diagnosis process is explained by two steps: sensor data acquisition and reasoning current state of system with the given sensor data. Flexible disk grinding process implemented in milling machine was employed in order to obtain empirical manufacturing process information. Resistance force data during machining were acquired using tool dynamometer known as sensor which is comparably accurate and reliable in operation. Tool status during the process was analyzed using influnece diagram assigning probability from the statistical analysis procedure.

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The Effect of Rapid Freeze Pretreatment on Grinding of Organic Ion Exchange Resins (금속동결 전처리에 의한 유기이온 교환수지의 분쇄효과)

  • Yim, Sung-Pal;Kim, Joun-Hyeong;Son, Jong-Sik
    • Applied Chemistry for Engineering
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    • v.1 no.1
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    • pp.23-29
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    • 1990
  • The effect of a rapid freeze pretreatment of organic ion exchange resins on their grinding properties was studied. It was found that the structure of ion exchange resins was defected by freezing pressure formed in the process of rapid freezing. The defected resins didn't recover their own structure after thawing and those could be easy to be broken at room temperature by small force. Therefore, organic ion exchange resins could be ground readily at room temperature after rapid-freezing the fully swelled resins using by solid carbon dioxide, or liquid nitrogen. The rapid freeze pretreatment of cation exchange resins was very effective on grinding in particular. However, the effect of the pretreatment of anion exchange resins on grinding was less than that of cation exchange resins. In case of anion exchange resins, the ionic form of affected the grindability remarkably.

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A Study on the Loading Capacity According to the Source Positions in Externally Pressurized Air Journal Bearing with Two Row Sources (2열 외부가압 공기 저어널 베어링에서 급기구 위치에 따른 부하지지 특성에 관한 연구)

  • 이종열;성승학;이득우
    • Tribology and Lubricants
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    • v.17 no.5
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    • pp.365-372
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    • 2001
  • This paper has been presented the hydrodynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing the two row source position of air bearing is different from existed investigations in the side of pressure distribution of air film because of the high speed of journal and the wedge effects by the eccentricity. These optimal chooses of the two row source positions enable us to improve the performance of the film reaction force and loading force as making the high speed spindle. In this paper, The pressure behavior in theory of air film according to the eccentricity of journal and the source positions analyzed. The results of investigated characteristics may be applied to precision devices like ultra-precision grinding machine and ultra high speed milling.

Tool Material Dependence of Hard Turning on The Surface Quality

  • Park, Young-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.76-82
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    • 2002
  • This paper presents an experimental study of the effect of cutting tool materials on surface quality when turning hardened steels. Machining tests on a lathe are performed using polycrystalline cubic boron nitride (PCBN) and ceramic tools at various cutting conditions without coolant. From the experiments, it is observed that the radial force is the largest force component regardless the type of tool used. The specific cutting energy for the hard turning is estimated to be considerably smaller than the specific grinding energy. It is also found that cutting force and surface roughness with the PCBN tools are higher and better than those with the ceramic tools under the same cutting condition. It is due that the PCBN tools transfer the generated heat more effectively than the ceramic tools due to their higher thermal conductivity. The optimal cutting conditions for the best surface quality are selected by using an orthogonal array concept.

A Development of Blind Force Control of Robot for Grind Automation (사상 자동화를 위한 로봇의 Blind Force Control 기술 개발)

  • Lee Woo-Won;Park Chan-Ho;Lim Kye-Young
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.158-162
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    • 2006
  • A lot of pieces of iron plate are used to build a ship. The states of cutting surface of iron are however bended or ununiformly cuttled by cutting machine. These may cause bad Quality of painting, and shorter lifetime of iron by rust. In this paper, a new approach of grinding force control method which teaching of robot is not required is proposed to avoid long preparation time of robot and to improve the productivity. The way used in this paper is just like a blind man works through the road with stick only.

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