• 제목/요약/키워드: Grinding fluid

검색결과 59건 처리시간 0.025초

환경친화형 냉풍연삭시스템 개발 (Development of Environment Friendly Cold Air Grinding System)

  • 김정두;노일환;성석현;김원묵;오승철;이달호;권기문;전영학;김흥기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.950-955
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    • 2003
  • Recently, emerging as major tasks are grobal warming prevention, and earth environment conservation and preservation, and the resolution of environmental issues is crucial in the 21st century and needs to jointly be tackled by all nations in cooperation with each other. This research developed dry cold air grinding system, and this ensured cold effects of machine tools and dressing effects against loading phenomenon of grinding wheel, thus extending the tool life of grinding wheel.

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AE센서를 이용한 숫돌의 수명판정 및 드레싱시간의 결정에 관한 연구 (A Study on the Determination of Grinding Wheel Life and Dressing Time Using AE Sensor)

  • 전길재;이상태;김남경;정윤교
    • 한국정밀공학회지
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    • 제19권5호
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    • pp.95-102
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    • 2002
  • The grinding operation is an important machining process for machining of final surface. However, grinding process has inevitable troubles such as loading and glazing for grinding wheel. It is, therefore, an essential research theme to determine the wheel life and the dressing time for efficient grinding. In this study, AE signals (AEavg) generated in the grinding operation were measured and the dressing time was determined from the analysis of the AEavg value. To verify the propriety of the obtained result, the AE signals measured on the grinding and the dressing operation were compared with the grinding force signals and the dressing force which were measured at same time. From the obtained result, it was confirmed that the determination of the wheel life and the dressing tilde by the AE measurement technique proposed in this study can be practically used.

크?피드 연삭에서 열원 모델에 관한 연구 (A Study on Heat Source Model to Creep Feed Grinding)

  • 정종달;정해도;최헌종;김남경
    • 한국정밀공학회지
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    • 제18권2호
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    • pp.171-176
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    • 2001
  • This study focuses on the energy partition and heat flux distribution in creep-feed grinding. From the measurements of transient grinding temperature in the workpiece which the thermocouple was embedded, the overall energy partition to the workpiece was estimated with moving heat source theory using the developed scalene triangle heat model. The energy partition was calculated as 3.75% in down grinding smaller than 5.3% in up grinding. Also, the scalene triangle heat model was confirmed as the most optional heat model in correspond to the experimental data. Then, the heat flux distribution was calculated from temperature responses. The heat flux is negative behind the grinding zone where fluid was applied. In this experimental result, the total heat flow to the workpiece per unit width obtained by integrating the positive heat flux was 0,7W/mm for down grinding.

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Fluid Energy Mill에 의한 점토성 무기소재 미립화 분급기술 소고 (Comminution-Classification of Clay-type Minerals by Fluid Energy Mill)

  • 김태욱;김만영;정필조;이주완
    • 한국세라믹학회지
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    • 제22권5호
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    • pp.47-53
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    • 1985
  • In view of innovated utilization of Korean clay resources conventional techniques for pulverization are reviewed in comparison with fluid energy milling processes of fluidized-bed type. Throughout experiment indigenous halloysite ores (white grade) after usual pretreatment are employed as typical sample. It is evidenced that grinding by means of porcelain ball mills has limitation in reducing clay particles to less than 10${\mu}{\textrm}{m}$ in diameter regardless of whether it is processed in dry or wet. Upon use of tungsten carbide bull mill particulation to submicron sizes could be effected with relative ease but severe coloration in grey is attended indicating metallic contamination possibly from friction of the grinding apparatus itself. In contrast the modified fluid en ergy milling enables particulation to $\leq$10${\mu}{\textrm}{m}$ in diameter with simultaneous classification int olimited ranges of particle size distributions. Since this technique is in principle based on the interparticle collisions rather than on the frictions between particles and mill surfaces minimum impurity attendance would be an additional advantage. Evidence leads to the conclusion that the fluidized-bed type milling is regarded as highly effective in puverization as well as fractionation of the clay minerals under examination. This is especially so in contemplating high-value and/or high-purity clay products.

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WEDG법에 의한 WC-Co의 가공특성의 실험적 연구 -가공액환경에 따른 표면특성- (Experimental Study on the WEDG Characteristics of WC-Co -Relationship between Surface Integrity and Dielectric Conditions-)

  • 정태현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.246-251
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    • 2000
  • In this paper, Wire electric discharge grinding(WEDG) method for manufacturing the micro shaft was introduced and the machining characteristics was investigated. from the experimental results, it was concluded that high surface integrity could be obtained by use of dielectric fluid spraying method and small capacitive condenser.

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알루미나와 이트리아가 질화규소의 가공성에 미치는 영향 (Effect of $Al_2O_3$ and $Y_2O_3$ on Machining of Silicon itride)

  • 이수완;장태석;엄호성
    • 한국세라믹학회지
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    • 제33권3호
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    • pp.269-276
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    • 1996
  • The effect of sintering aids on the sinterability for silcion nitride has been studied by hundreds workers. However the effect of sintering aids on the machinability as the own trobles which is the major barrier for the field applications of the ceramic components has not been fully studied. in this study the contents of Al2O3 and Y2O3 in silicon nitride were varied from 0 to 8 wt% respectively. The physical and mechanical properties of the silcion nitride were measured. The optimal microstructure of silicon nitride balls with the excellent machinability by adding with various contents of sintering aids was studied by MGF(magnetic-fluid grinding)technique. An attempt to figure out how the mechanical properties influence the machinability of silicon-nitride ball was made.

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MR Polishing을 이용한 커버글라스의 굽힘강도 향상에 관한 연구 (A study of minimizing edge chipping of coverglass using MR Polishing)

  • 이정우;김지훈;임동욱;하석재
    • Design & Manufacturing
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    • 제16권1호
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    • pp.50-54
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    • 2022
  • Coverglass of electronic equipments is thinner and slimmer, so the glass must have good bending strength. In these days, the polishing edge of glass is used by solid tool like grinding wheel. But solid tool leave micro crack or edge chipping in edge of glass. MR polishing is an optimal method by polishing edge of glass. MR polishing is used MR fluid that is a liquid tool. MR polishing doesn't leave tool path or residual stress, micro crack and edge chipping unlike grinding wheel polishing. In this paper, the results of grinding and MR polishing were compared and analyzed to improve bending strength by minimizing edge chipping of cover glass. It was derived that the depth and size of cracks have a significant influence on the bending strength of the glass edge. The edges of the glass using MR grinding were analyzed to have a better surface and higher bending strength than the glass using abrasive wheel grinding. It was confirmed that MR polishing had an effect on strength improvement by effectively removing cracks in the specimen.

연삭 스핀들류의 실시간 외경 측정기법 (Real-Time Measurement Technology for Bi-directional Diameter in Ground Spindle)

  • 이만형;정영일;배종일
    • 한국정밀공학회지
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    • 제16권3호통권96호
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    • pp.136-144
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    • 1999
  • This paper presents an in-process measurement system for shaft radius measurement during grinding process. This system does not require to stop the grinding process, which can enhance productivity and quality. In order to measure the radius, the system employs an eddy current sensor that can measure without any contact with the shaft. This type of sensor is very appropriate because it is insensitive to interference such as cutting fluid, coolant, contact pressure, and wear. For data analysis, the measurement system is modeled as a linearized discrete form where the states with noise are estimated by an extended Kalman filter. This system has been validated through simulations and experiments.

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Exposure Assessment to Suggest the Cause of Sinusitis Developed in Grinding Operations Utilizing Soluble Metalworking Fluids

  • Park, Dong-Uk;Choi, Byung-Soon;Kim, Shin-Bum;Kwag, Hyun-Seok
    • 한국환경보건학회:학술대회논문집
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    • 한국환경보건학회 2005년도 국제학술대회
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    • pp.326-329
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    • 2005
  • A worker who grinded the inner parts of camshafts for automobile engines using water-soluble metalworking fluid (MWF) for 14 years was diagnosed with sinusitis. We postulated that the outbreak of sinusitis could be associated with exposure to microbes contaminated in water-soluble MWF during the grinding operation. To suggest responsible agents for this outbreak, quantitative exposure assessment for chemical and biological agents and prevalence of work-related respiratory symptoms by questionnaire were studied. The exposure ranges of MWF mist (0.59 $mg/m^3$to 2.12 $mg/m^3$) measured during grinding exceeded 0.5 $mg/m^3$ of the recommended exposure limit (REL). Grinder's exposures to bacteria, fungi and endotoxins were also generally higher than not only the proposed standards, but also those reported by several studies to identify the cause of respiratory effects. Statistical test indicated that the prevalence rate of reported symptoms related to nasal cavities showed no significant differences among the operations. Evaluation on grinding operation characteristics and quantitative exposure assessment indicated that repeated exposure to MWF mist including microbes contaminated from the use of water-soluble MWF may cause respiratory diseases like sinusitis or at least increase susceptibility to the development of sinusitis

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