• Title/Summary/Keyword: Grinding effect

Search Result 364, Processing Time 0.025 seconds

Effect of Grinding Aids on Hwasun Flint Clay (화순산 경질점토에 미치는 분쇄조제의 효과에 관한 연구)

  • 박금철;장영재
    • Journal of the Korean Ceramic Society
    • /
    • v.27 no.5
    • /
    • pp.619-624
    • /
    • 1990
  • This study deals with the effectiveness and its reaction of stearic acid, ethyl silicate and ethylene glycol as grinding aids in grinding of Hwasun flint clay by dry ball milling process. Results are follows ; 1) It was effective that stearic acid and ethyl silicate act as the grinding aids in grinding of Hwasun flint clay. Also, it was proven that addition of stearic acid and ethyl silicate was the most effective in 1.0 and 0.75wt%, respectively. 2) The addition of ethylene glycol below 0.5wt% showed better result than none, but when added more than 0.5wt% it behaved as the inhibitor of grinding process. 3) It was investigated that grinding aids increased the ability of the particle dispression by reducing the strong chhesive forces which is caused by extensive surface tension of water.

  • PDF

Effect of post treatment on the fatigue strength of welded joint (용접부 피로강도에 미치는 후처리의 영향)

  • 윤중근;김현수;황주환;박동환
    • Proceedings of the KWS Conference
    • /
    • 2004.05a
    • /
    • pp.240-242
    • /
    • 2004
  • Effect of post treatment on the fatigue strength of a box weldment was investigated in order to improve fatigue life of the weldment. The post treatment applied were the smooth grinding of weld bead, weld toe grinding and hammer peening at the weld toe. The fatigue strength of the weldment after post treatment clearly increased, compared with that of the weldment in as-welded condition. After smooth grinding of weld bead, fatigue crack initiated at the root of the weldment, while fatigue crack initiated at the weld toe for the other methods.

  • PDF

Mixed Grinding Effect on Kaolinite-Aluminum Trihydroxide Mixture and Its Influence on Mullite Formation (Kaolinite-Aluminum Trihydroxide의 혼합물의 혼합분쇄효과 및 Mullite의 생성에 미치는 영향)

  • 류호진
    • Journal of the Korean Ceramic Society
    • /
    • v.34 no.2
    • /
    • pp.195-201
    • /
    • 1997
  • The present paper describes the effect of dry mixed grinding on kaolinite-aluminum trihydroxide mixture with a planetary ball mill before sintering and its influence on mullite formation during sintering. The size reduction of the mixture is market in the early stage of grinding and the obtained fine particles agglomerate subsequently with an increase of grinding time. The crystal structure of the mixture is collapsed easily into an amorphous one by planetary ball milling, of which amount increases with an increase of grinding time. Only mullite phase except for anatase as an inherent impurity in kaolinite appeared in the sintered body of the mixtures with mixed grinding as relatively lower temperature 1523K, while corundum, cristobalite, and Al-Si spinel phases, besides mullite were formed in the sintered body of the mixture without mixed grinding. Therefore, the mixed grinding treatment is very effective to improve the homogeneous mixing and disp-ersion of the mixture of raw materials on a micro scale and to decrease the thermal decomposition tem-perature by crystal structure change of them so as to obatin direct preparation of mullite with high purity at relatively low temperature.

  • PDF

Development of Low Pollution Grinding Technology using Mist (Mist를 이용한 저공해 연삭 가공기술 개발)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.793-797
    • /
    • 2000
  • The environmental problems by using coolant demanded the new cooling methods. As one of them the studies on the dry grinding with compressed cold air have been done. The cooling method using compressed cold air was effdve thmugh going down the temperature of compressed air supplied below $-25^{\circ}C$ and inneasing the amount of mmpresd cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using MQL(Minimum Quantity Lubrication) or mist newly were suggested. These two methods can satisfy both cooling effect and lubrication with only small amount of coolant, also has the benefit in the point of decreasing the envimnmental pollution. This paper focused on analyzing the grindmg characteristics of the cooling method using mid. The generated heat and grinding force of the cooling method using mist were compared with them of coolant and compressed cold air. And them grinding test according to the temperature of compressed cold air, mist spray amount and mist supply direction were done.

  • PDF

Effects of Mechanochemical Pretreatment on the Extraction of Functional Materials from Houttuynia cordata

  • Park, Keum-Joo;Song, Won-Seob;Islam, Mohammad Nazrul;Lee, Jong-Ill;Kim, Yang-Soo
    • Korean Journal of Plant Resources
    • /
    • v.24 no.3
    • /
    • pp.309-313
    • /
    • 2011
  • Houttuynia cordata is used as a raw material of oriental medicine to acquire antioxidant and anti cancer effect and to cure a heart disease. Mechanochemical technology not only reduces the size of the object but also changes the chemical properties of the object. Extraction of functional materials from the Houttuynia cordata after grinding as a pretreatment using the mechanochemical technology was conducted in this study to investigate the effect of grinding on the yields and antioxidant activities of the extract. Houttuynia cordata was ground by the planetary ball mill and the morphology was analyzed by SEM. Yields of functional materials were increased from 6.2 g in the sample without grinding to 7.0, 7.8, 8.8 g after grinding of 30 minutes, 1 hour and 2 hours, respectively. Nitrite scavenging abilities were increased from 57-77% to 69-86% as a result of mechanochemical pretreatment. Also, DPPH scavenging abilities for the methanol extraction were increased from 10.01-40.29% to 11.01-49.29% as a result of mechanochemical grinding.

A Study on a Ultrasonic Vibration Assisted Grinding of Alumina Ceramic with Diamond Grinding Tool (초음파 진동을 하는 다이아몬드 연삭공구의 알루미나 세라믹 연삭 가공에 관한 연구)

  • Choi, Young-Jae;Song, Ki-Hyeong;Park, Kyung-Hee;Hong, Yun-Hyuck;Kim, Kyeong-Tae;Lee, Seok-Woo;Choi, Hon-Zong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.1
    • /
    • pp.13-19
    • /
    • 2012
  • In this study, ultrasonic vibration tool designed and made by using FEM analysis. And machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic ($Al_2O_3$) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic mode, ultrasonic vibration of 20kHz was generated by HSK 63 ultrasonic actuator. The two grinding speeds, 1.67m/s and 3.35m/s, were applied. On the other hand, grinding forces were measured by KISTLER dynamometer.

A Study on the Cooling Effects of Mist in the Grinding (연삭 가공시 Mist의 냉각효과에 관한 연구)

  • 이석우;최헌종;김대중
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.918-921
    • /
    • 2001
  • In grinding process, the heat of $1200^{\circ}$~$1500^{\circ}$ on the grinding area between grinding wheel and workpiece is generated. It decreases the surface integrity of workpiece and causes the thermal damages such as the deformed layer, residual stress and grinding burn. Generally coolant is widely used for preventing the heat generation on the grinding area, but it deteriorates the working condition by polluting the atmosphere of workplace and in the end pollutes the environment. The grinding methods using the compressed cold air and mist are the cooling methods to substitute conventional coolant. They can decrease the environmental pollution through not using coolant any more or minimizing it. In this study, the cooling effects of grinding methods using the compressed cold air and mist have been investigated. The grinding system equipped with the water bathe and mist spray nozzle was developed. The energy partition to workpiece through measuring the temperature on the workpiece surface was calculated. The surface integrity of workpiece and thermal damage like the deformed layer were analyzed.

  • PDF

Mirror Surface Grinding Characteristics and Mechanism of Carbon Fiber Reinforced Plastics (탄소섬유강화 플라스틱의 경면연삭가공 특성)

  • 박규열;이대길;중천위웅
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.18 no.10
    • /
    • pp.2514-2522
    • /
    • 1994
  • The mirror surface grinding of carbon fiber reinforced plastics(CFRP) was realized by using the metal bonded super-abrasive micro grain wheel with electrolytic in-process dressing(ELID). The maximum surface roughness $R_{max}$ of CFRP which was obtained with #6,000 wheel, was 0.65 $\mu{m}$, which was rougher surface finish compared to those of hard and brittle materials with the same mesh number wheel with ELID. The grinding performance was much dependent on the grinding direction and the best surface roughness was obtained at $90^{\circ}C$ grinding with fiber direction. The spark-out effect on the surface improvement was significant when smaller mesh number grinding wheels were used. From the surface observations of CFRP with scanning electron microscope(SEM) and Auger electron spectroscopy(AES), it was found that the mirror surface grinding of CFRP was generated by the homogenization due to carbonization of the ground surface and smearing of chips composed of the carbon fiber and carbonized epoxy resin into the ground surface.

Relationships between Wheel Velocity and Surface Roughness in the Electrolytic In-Process Dressing(ELID) Grinding (전해드레싱연삭에서 숫돌주속과 표면거칠기의 관계)

  • 차명섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.459-464
    • /
    • 2000
  • In this paper, it verifies the relationships between wheel velocity and surface roughness with the mirror surface grinding using electrolytic in-process dressing (ELID). In the general, as wheel velocity is high, surface roughness is better on the base of grinding theory. However, the relationships between wheel velocity and surface roughness is undefined due to the effect of electro-chemical dressing and the characteristics of materials. According to above relationships, ELID grinding experiment is carried out by following the change of wheel velocity. As the result of this study, it is found that surface roughness is not better as linearly as the increase of wheel velocity, but the limit of wheel velocity exists according to the characteristics of materials. Also, in contradiction to the present trend of high wheel velocity of manufacturing system for high surface integrity, it is able to expected to the base on the development of new ultra precision grinding method with the practicality of mirror surface grinding using ELID grinding method.

  • PDF

Surface grinding of WC-Co with high quality (WC-Co의 고품위 평면 연삭가공)

  • Heo, S.J.;Kang, J.H.;Kim, W.I.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.11 no.5
    • /
    • pp.42-55
    • /
    • 1994
  • Presently, abrasive processing is on eof several methods for cutting and grinding brittle materials, and high quality in dimensional accuracy and surface roughness are often required as a structural components, therefore most of them has to be ground. In manufacturing of tungsten-carbide components, grinding by diamond wheel is usually adopted in order to provide configurational and dimensional accuracy to the components. The present study proposes the experi- mental research of optimum condition to the high quality surface grinding of the WC-Co material using diamond abrasive wheel in order to minimize the damage on the ground surface and to pursue the precise dimension by conventional grinding machine. Brief investigation is carried out to decrease the dressing is constant, theoretical grinding effect such as machining precision is changed according to the speed of workpiece. Accordingly, normal and tangential grinding forces, which are Fn, Ft were analyzed for the machining processes of WC-Co material to obtain optimum grinding conditions, 3-point bending test is carried out to check machining damage on the ground surface layer, which is one of sintered brittle materials.

  • PDF