• 한국분말재료학회지
• /
• 제2권2호
• /
• pp.142-148
• /
• 1995

2219 aluminum alloy bonded diamond wheels containing intermetallic compounds were fabricated by powder metallurgy method. Nickel and titanium were added in aluminum matrix piece. The hot pressing condition was $600^{\circ}C$ and 20 Mpa in the furnace of the electric resistance type. The mechanical properties and grinding tests were carried out to confirm the wheel performance. Aluminum oxide ceramics were chosen for use in the grinding tests. The test proved that the heat resistance 2219 aluminum bonded diamond wheel containing 15 wt% nickel and 15 wt% titanium respectively showed the best performance.

• 대한기계학회논문집A
• /
• 제21권12호
• /
• pp.2172-2178
• /
• 1997

Development of diamond wheel with fine grains and multi-pore structures were newely attempted. Wheels, that are employed for ultra precision and high performance grinding of difficult-to materials such as tungsten carbide alloy using tool and die materials, must have both performances to remove tool marks efficiently and to contact elastically with curved surfaces. Diamond grains were bonded firmly by a melamine resin to prevent the decrease of machining efficiency due to grain sinking within the bond materials. Also, highly foamed structures were developed to increase the flexibility of the wheel, and to induce active self-sharpening by increasing contact pressure between the wheel and work surfaces. In this paper, melamine-bonded diamond wheels are trial manufactured, then the forming method of wheels are suggested, and the grinding characteristics of wheels are also illustrated.

• 한국기계가공학회지
• /
• 제15권3호
• /
• pp.79-85
• /
• 2016

Truing process is a very important process for recovering the shape of wheels worn by continuous grinding operation. In this study, the devices, controller, and spindle for electro-discharge truing were developed, and the electro-discharge truing method was applied to metal-bonded grinding wheels and compared with the conventional truing method. The shapes of the grinding wheels were measured by a surface profile measurement device. The protrusion of abrasives on the surface of the wheels was compared with the conventional truing method using an optic microscope measurement device. The experimental results showed that the performance of the electro-discharge truing method, in terms of the protrusion of abrasives on the surface of the wheels and the recovery of the shape of the worn wheels, was similar to that of the conventional truing method.

• 한국해양공학회:학술대회논문집
• /
• 한국해양공학회 2004년도 학술대회지
• /
• pp.260-265
• /
• 2004

The materials of ship screw propeller are commonly the manganese bronze. The seawater corrosion and cavitation of the screw propeller reduce tire propulsive performance of ship. In screw manufactory, tire corrosion rust of tire screw propeller is removed by a hand grinding. The grinding work makes the dust of the heavy metals from the manganese bronze. The dust makes indoor working environment poor. A friendly-environmental and automatic corrosion removing apparatus was developed for the improvement of screw processing and working environment. The corrosion rust of a screw propeller was remarkably removed by using apparatus. And the screw surface roughness was improved by a blasting effect of the apparatus performance test. Anode polarization curves on jour processing conditions, that is to say, grinding, blasting, wire-brushing, fine sand papering, were confirmed by a potentiostat. Especially, two kinds of medias, alumina and emery, were used in the blasting processing. Then, investigated tire cavitation erosion of specimen. This result proved that tire blasting work has considerably improved the corrosion resistance of a screw propeller.

• 한국기계가공학회지
• /
• 제4권2호
• /
• pp.10-15
• /
• 2005

For the development of compensation machining program, ultra precision grinding used in ultra precision machine and corrective machining was studied. We explored a new rough grinding technique on optical material such as zerodur. The facility used is a polishing machine with a custom grinding module and a range of diamond resin bond wheel. Surface roughness and form accuracy are measured by surface measurement equipment(Form Talysurf series2). Our compensation machining program has complied with a target of producing surface roughness better than $0.05{\mu}m$ Ra and form accuracy of around $0.05{\mu}m$ Rt and has been unveiled as a work-hour model.

• Journal of Mechanical Science and Technology
• /
• 제14권10호
• /
• pp.1114-1121
• /
• 2000

A flexible disk grinding process model was developed based on the dynamic relationship proposed by Kurfess and the influence of the major system parameters which potentially affect the grinding process was studied. Due to the process complexities, several new parameters were assumed to be kinematically dependent on the geometric layouts of the process. Different process stages had been defined depending on the kinematic relationships between the grinding disk and workpiece. A trend of depth of cut was simulated using the proposed model and compared with the empirically measured data in two dimensions. Due to a poor prediction capability of the first model, a modified model was proposed and a better performance has been proved to reveal a closer description of processed surface quality. Also a deflection length has been verified using a different analytical approach.

• 한국산업융합학회 논문집
• /
• 제26권4_2호
• /
• pp.679-686
• /
• 2023

According to the PSPC (Performance Standard for Protective coatings) rule, the edge preparation must keep 2R or 3-pass grinding. The stiffener plate edge grinding of the ship inside is manually progressed by worker and worked with just one pass grinding. In addition, the poor working condition cause grinding workers to avoid working in them, and the quality is determined by the skill-level of a worker. This research developed optimal tool for edge milling. In order to milling various collar plates edge, this research developed vision system that can recognize the edge points and it developed a program that operator can adjust the amount of cutting and speed, and add various features so that milling quality would be improved. So, this research focused on overcoming the difficulties in working condition and development of automated milling machine for ship stiffener plate.

• 한국정밀공학회지
• /
• 제17권10호
• /
• pp.155-161
• /
• 2000

Recently, environmental pollution has become a big problem in industry and many researches have been done in order to preserve the environment. In the grinding process, the coolant has great influence on environment. It contains several chemicals(sulfur, phosphorus and chlorine) to improve the grinding efficiency. If these additives go into the workplace atmosphere, it is harmful for workers. It can also cause the environment pollution. Because of these reasons many studies have been done to minimize the amount of coolant. However the small amount of coolant can cause the thermal defect on the ground surface layer. This study forced the effects of the compressed cold air when the spindle shaft materials(SCM4 & SCM21) were cylindrical ground with WA wheel. The compressed cold air was used as the coolant and grinding performance was compared with that of the conventional grinding fluids(emulsion). Many experiments were carried out with these two cooling materials. The surface roughness, residual stress, and roundness were measured for the cylindrical grinding. The test results showed that the compressed cold air was very useful as the cooling materials for grinding process. It was also efficient to minimize the thermal defects of workpiece and could also play a role in solving environmental pollution.

• International Journal of Concrete Structures and Materials
• /
• 제4권1호
• /
• pp.51-54
• /
• 2010

Fly ash is used in concrete to improve the fresh and hardened properties of concrete, including workability, initial hydration temperature, ultimate strength and durability. A primary limitation on the use of large quantities of fly ash in blended cement concrete is its slow rate of strength gain. Prior studies investigated the effects of grinding fly ash and fly ash fineness on the performance of concrete containing fly ash. This study aims to discover the sources of those effects, to verify the compressive strength behavior of concrete made with raw and processed Class C fly ash, and to investigate the properties of fly ash particles at the microscopic level. Concrete cylinder test results indicate that grinding fly ash can significantly benefit the early age strength as well as the ultimate strength of concrete with ground fly ash. Therefore, it is demonstrated that grinding fly ash increases its reactivity. Scanning Electron Microscopy was then used to investigate the physical effects of the grinding process on the fly ash particles in order to identify the mechanism by which grinding leads to improved concrete properties.

• 한국정밀공학회지
• /
• 제20권7호
• /
• pp.147-154
• /
• 2003

An effective die-polishing robot system is developed. ATC (Automatic Tool Change), tool posture angle control, and robot program for polishing application are developed and integrated into a robotic system that consists of a robot, pneumatic grinding tool, and grinding abrasives (papers and special films). ATC is specifically designed to exchange whole grinding tool set for complete unmanned operation. A tool posture angle control system is developed for the tools to maintain a specified skew angle rather than right angle on the surface for best finishing results. A PC and the robot controller control ATC and tool posture angle. Also, there have been more considerations on enhancing the performance of the system. Elastic material is inserted between the grinding pad and the holder for better grinding contact. Robot path data are generated automatically from the NC data of previous machining process.