• 제목/요약/키워드: Grinding Operations

검색결과 44건 처리시간 0.029초

신경회로망을 이용한 연삭가공의 트러블 인식에 관한 연구(I) (A Study on the Monitoring System of the Grinding Troubles Utilizing Neural Networks(l))

  • 하만경;곽재섭;송지복;김건회;김희술
    • 한국정밀공학회지
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    • 제13권9호
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    • pp.149-155
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    • 1996
  • Recent researches in the trouble monitoring system of grinding process have emphasized the use of deep knowledge. Such works include the monitoring and diagnostic systems for cylindrical grinding using sensors on chatter vibration and grinding burn during the process. But, since grinding operations are especially related with a lalrge amount of ambique parameters, it is effectively difficult to detect the grinding troubles occuring during the grinding process. In this paper, monitoring system for grinding utilizes the neural networks based on grinding power signatures. The monitoring system of grinding operations, which makes use of PDP neural networks, is presented. Then, the implementation results by computer simulations and experimental data with respect to chatter vibration and grinding burn are compared.

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연삭가공용 데이타베이스 설게와 활용(기존지식베이스에 관하여) (Architecture of knowledge-Base and Management System for Grining Operations)

  • 김건회;도기일랑;이재경
    • 한국정밀공학회지
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    • 제11권1호
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    • pp.211-218
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    • 1994
  • Grinding is considered as a very effective machining technology to attain high production rates and a good surface quality of hard and brittle components. However, the grinding operations till needs the skill and the experience of an operator because of a lack of scientific knowledge and engineering principles. This is the reason why grinding operations are not completley intergrated in CIMS(Computer Intergrated Manufacturing System. Recent develop- ment focus on expert system which deals with domain specific knowledge in order to solve this problem. Firstly, in this study, a basic strategy to develop the grinding knowledge-base for grinding is discussed. Next, the architecture of knowledge-base and management of the grinding knowledge-base(GKB) is described.

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Evaluation of Pre-estimation Model to the Inprocess Surface Roughness for Grinding Operations

  • Kim, Gun-Hoi
    • International Journal of Precision Engineering and Manufacturing
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    • 제3권4호
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    • pp.24-30
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    • 2002
  • In grinding operations, one of the most important problems is to increase efficiency of process. In order to achieve this purpose, it is necessary to administer the tool lift of grinding wheel and to optimize grinding conditions. Frequently dressing result in lowering the process efficiency remarkably and makes production cost high. On the other hand, grinding with a worn wheel causes the workpiece surface roughness to increase and often results in the occurrence of such troubles as chatter vibration and homing.

Neural Network을 응용한 연삭가공 트러블 인식.처리에 관한 연구 (A Study on the Grinding Trouble-Shooting Utilizing the Neural Network)

  • 하만경;김건희;곽재삼;송지복;이재경;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.113-117
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    • 1995
  • Grinding operations is accomplished by rotating a gfinding wheel with lots of random abrasive at high speed, and its object is generally obtained the fanal workpiece surface of high quality as well as the maximization of workpiece removal rate. But, especiallysince grinding operations is related with a large amount of functional parameter, it is actually difficult to therapy that the grinding trouble occurs during the grinding process. Therefore, we trytodesign grinding trouble-shooting system utilizing the back-propagation model of neural network. The conceptual method is produced byidentifying the four parameters derived from the grinding power, and we are design te to the grinding trouble-shooting system on the basis of their data. In this paper, cognition and therapy method tothe grinding trouble which utilizes neural network based four identified models are suggested, and implementation results of computer simulation with respect to the grinding burn and chatter vibration is presented.

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연삭가동용 Inprocess 표면조도 예측모델의 평가 (Evaluation of Pre-estimation Model to the Inprocess Surface Roughness for Grinding Operations)

  • 김건희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 춘계학술대회 논문집
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    • pp.11-18
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    • 1998
  • In grinding operations, one of the most important problems is to increase efficiency of process. In order to achive this purpose, it is necessary to administer the tool life of grinding wheel and to optimize grinding conditions. Frequently dressing result in lowering the process efficiency remarkably and makes production cost high. On the other hand, grinding with a worn wheel causes the workpiece surface roughness to increase and often results in the occurrence of such troubles as chatter vibration and burning.

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퍼지 회귀모델을 이용한 연삭가공용 데이타 베이스의 설계와 활용(실가공 데이타베이스에 관하여) (Architecture and Implementation of Database on the Cylindrical Grinding Utilizing the Fuzzy Regression Model)

  • 김건회;도기일랑;이재경;송지복
    • 한국정밀공학회지
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    • 제11권1호
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    • pp.219-229
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    • 1994
  • This paper describes an expert system on the cylindrical grinding operations in order to establish the optimum grinding conditions, which satisfy the maximum removal rates, considering the several constraints of grinding power, workpiece burn, chatter vibration and surface roughness. Specialized knowledge of the grinding operations are acquired from the actual operation database. Coefficientis in the experimental equations are obtaines through the fuzzy regression model based on the fuzzy set theory, and are stored in the actual operation database. The developed system is capable of determining the optimum grinding conditions taking into account some problems, and practical examples of implementaion are described.

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다회가공 평면연삭작업에서 표면조도의 실험적 예측 (Experimental Surface Roughness Estimation in Multi-Pass Horizontal Grinding Operations)

  • 최후곤;김재윤;여명구
    • 한국정밀공학회지
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    • 제17권2호
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    • pp.64-72
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    • 2000
  • Surface roughness is one of the most important characteristics in machining processes. This study presents probabilistic models to estimate surface roughness experimentally in multi-pass horizontal surface grinding operations from three independent distributions such as the initial surface roughness distributions of workpiece, the distributions of the wheel radius, and the distributions of distances between major active grains. To specify the model characteristics from surface roughness measurements, either the probability satisfying a given surface roughness or the range of surface roughness satisfying a given probability have been estimated while grinding conditions are fixed. Finally, the relationship between grinding conditions satisfying surface roughness range under a given probability can be established.

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연삭가공 트러블슈팅을 위한 룰베이스 구성의 기초 (Basic Construction of Rule-Base for Grinding Trouble -shooting)

  • 이재경
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.56-61
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    • 2000
  • Cognition and control of grinding trouble occurring during the grinding process are classified into a quantitative knowledge which depends on experimental data and qualitative knowledge which relies on skilful engineers. Grinding operations include a large number of functional parameters, since there are several ways of coping with grinding trouble. One is the qualitative method which depends on empirical knowledge utilizing the skilful experts from the workship, the other is the quantitative method which utilizes the experimental data obtained by a sensor. But, they are all difficult to accomplish from the grinding trouble-shooting system. The reason is that grinding troubles are now easily controlled in the quantitative method, and therefore, trouble-shooting has mainly relied on the knowledge of skilful engineers. Thus, there is an important issue of how a grinding trouble-shooting system can be designed and what knowledge is utilized among the large amount of grinding trouble information. In this paper, basic strategy to develop the grinding database of rule-based model, which is strongly depended upon experience and intuition , is described.

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연삭가공 트러블슈팅을 위한 룰베이스 구성의 기초 (Basic Construction of Rule-Base for Grinding Trouble-shooting)

  • 이재경
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.492-497
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    • 1999
  • Cognition and control of grinding trouble occurring during the grinding process are classified into a quantitative knowledge which depends on experimental data and qualitative knowledge which relies on skillful engineers. Grinding operations include a large number of functional parameters, since there are several ways of coping with grinding trouble. One is the qualitative method which depends on empirical knowledge utilizing the skilful experts from the workshop, the other is the quantitative method which utilizes the experimental data obtained by sensor. But, they are all difficult to accomplish from the grinding trouble-shooting system. The reason is that grinding troubles are not easily controlled in the quantitative method, and therefore, trouble-shooting has mainly relied on the knowledge of skilful engineers. Thus, there is an important issue of how a grinding trouble-shooting system can be designed and what knowledge is utilized among the large amount of grinding trouble information. In this paper, basic strategy to develop the grinding database of rule-based rule, which is strongly depended upon experience and intuition, is described.

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연삭가공 트러블슈팅을 위한 룰베이스 룰의 구성 (Production Rules Based on the Rule-Based Model for Grinding Trouble-shooting)

  • 이재경;김건회;송지복
    • 한국정밀공학회지
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    • 제17권8호
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    • pp.106-112
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    • 2000
  • Cognition and control of grinding trouble occurring during the grinding process are classified into a quantitative knowledge which depends on experimental data and qualitative knowledge which relies on skiful engineers. grinding operations include a large number of functional parameters since there are several ways of coping with ginding trouble. One is the qualitative method which depends on empirical knowledge utilizing the skilful experts from the workshop the other is the quantitative method which utilizes the experimental data obtained by sensor. But they are all difficult to accomplish from the grinding trouble-shooting system The reason is that grinding troubles are not accomplish from the grinding trouble-shooting system,. The rason is that grinding troubles are not easily controlled in the quantitative method and therefore trouble-shooting has mainly relied on the knoledge of skiful engineers. Thus there is an important issue of how a grinding touble-shooting system can be designed and what knowledge is utilized among the large amount of grinding trouble information. In this paper basic strategy to develop the grinding database by taking rule-based model which is strongly depended upon experience and intuition is described.

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