• Title/Summary/Keyword: Grinding Efficiency

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Effect of Hone Stone on Accuracy of Honing in 2-Cycle Engine Cylinder having Open Hole (열린 홀을 가진 2사이클 엔진실더의 호닝가공시 호닝의 정밀도에 미치는 혼스톤의 영향)

  • 장명진
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.143-149
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    • 2000
  • Grinding technology in morden industry society is focusing on research and development for grinding stone and machin-ing parts for the purpose of high accuracy and high efficiency of products. But in order to equip the high technology and high accuracy of micro stone which is one of grinding stone a continuous effort on R& D is require. In this study the honing processing work of 2 cycle engine cylinder for motorcycle which has an open hole is carried out so as to investigate the boring and hone stone effects on accuracy of honing. As the experimental result of this study we could conclude that it is possible to secure good conditions of honing by controlling and keeping appropriate cycle-time in the stage of boring for the prior step of honing.

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Study on the Accelerating Effect of an Accelerating Unit in Grinding using Machining Center (MC를 이용한 연삭시 증속기의 증속효과에 관한 연구)

  • Seo, Yeong-Il;Kim, Chang-Su;Choi, Hwan;Lee, Jong-Chan;Cheong, Seon-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.103-108
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    • 1999
  • A problem in the grinding with a small diametric wheel is the decrease of wheel speed. In order to resolve this problem, an accelerating unit which increases the wheel speed is recommended. In this paper, the accelerating effect of an accelerating unit has been investigated through the side-cut grinding experiments performed with a vitrified bonded CBN wheel in a machining center(MC). The static stiffness, normal force, and machining error were measured in the experiments. As the accelerating unit is attached on the column of machining center, the static stiffness of tool system is largely decreased. But as the wheel speed increased by the accelerating unit, this problem is overcome and machining efficiency is improved. The lesser the quill stiffness was, the higher the accelerating effect became.

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A Comparison of the Cooling Effects for the Compressed Cold Air and Coolant on the Cylindrical Grinding with WA Wheel (WA 숫돌을 이용한 원통 연삭 시 압축냉각공기와 연삭유의 냉각효과에 관한 연구)

  • Lee, Seok-Woo;Choi, Hon-Zong;Jeong, Hae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.155-161
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    • 2000
  • Recently, environmental pollution has become a big problem in industry and many researches have been done in order to preserve the environment. In the grinding process, the coolant has great influence on environment. It contains several chemicals(sulfur, phosphorus and chlorine) to improve the grinding efficiency. If these additives go into the workplace atmosphere, it is harmful for workers. It can also cause the environment pollution. Because of these reasons many studies have been done to minimize the amount of coolant. However the small amount of coolant can cause the thermal defect on the ground surface layer. This study forced the effects of the compressed cold air when the spindle shaft materials(SCM4 & SCM21) were cylindrical ground with WA wheel. The compressed cold air was used as the coolant and grinding performance was compared with that of the conventional grinding fluids(emulsion). Many experiments were carried out with these two cooling materials. The surface roughness, residual stress, and roundness were measured for the cylindrical grinding. The test results showed that the compressed cold air was very useful as the cooling materials for grinding process. It was also efficient to minimize the thermal defects of workpiece and could also play a role in solving environmental pollution.

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The Grinding Machining Characteristics of $ZrO_2$ Ceramics Ferrule in the Chucking Alignment Error (척킹 평형 정렬 오차에 따른 지르코니아 세라믹스 페룰의 연삭 가공 특성)

  • Lee S.W.;Kim G.H.;Choi Y.J.;Choi H.Z.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.19-22
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    • 2005
  • As the optical communication industry is developed, the demand of optical communication part is increasing. $ZrO_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general $ZrO_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of $ZrO_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. When co-axle grinding of ferrule supported by two pin, pin chucking alignment accuracy is very important. This paper deals with the analysis of the chucking alignment experiment with parallel error on the micro feeding equipment. Thus, if possible be finding highly good the chucking alignment of two pin.

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Roasting and Cryogenic Grinding Enhance the Antioxidant Property of Sword Beans (Canavalia gladiata)

  • Jung, Ju-Yeong;Rhee, Jin-Kyu
    • Journal of Microbiology and Biotechnology
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    • v.30 no.11
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    • pp.1706-1719
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    • 2020
  • The objective of this study was to optimize the conditions for enhancing the antioxidant properties of sword bean (Canavalia gladiata) as a coffee substitute in two processing methods, roasting and grinding. The optimum conditions for removing off-flavor of the bean and maximizing functionality and efficiency were light roasting and cryogenic grinding (< 53 ㎛). In these conditions, extraction yield was 16.75%, total phenolic content (TPC) was 69.82 ± 0.35 mg gallic acid equivalents/g, and total flavonoid content (TFC) was 168.81 ± 1.64 mg quercetin equivalents/100 g. The antioxidant properties were 77.58 ± 0.27% for DPPH radical scavenging activity and 58.02 ± 0.76 mg Trolox equivalents/g for ABTS radical scavenging activity. The values for TFC and ABTS radical scavenging activity were significantly higher (p < 0.05) than in other conditions, and TPC and DPPH radical scavenging activity were second highest in lightly roasted beans, following raw beans. HS-SPME/GC-MS analysis confirmed that the amino acids and carbohydrates, which are the main components of sword bean, were condensed into other volatile flavor compounds, such as derivatives of furan, pyrazine, and pyrrole during roasting. Roasted and cryogenically ground (cryo-ground) sword beans showed higher functionality in terms of TFC, DPPH, and ABTS radical scavenging activities compared to those of coffee. Overall results showed that light roasting and cryogenic grinding are the most suitable processing conditions for enhancing the bioactivity of sword beans.

Mechanochemical Treatment of Quartz for Preparation of EMC Materials

  • Shin, Hee-Young;Chae, Young-Bae;Park, Jai-Koo
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.315-324
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    • 2001
  • Mechanochemical effects that occurred in the fine grinding process of quartz particles using planetary ball mill was investigated. Quartz particles have been frequently utilized for optical materials, semiconductor molding materials. We determined that grinding for a long time can be create amorphous structures from the crystalline quartz by Mechanochemical effects. But, to be produced nano-composite particles that the critical grinding time reached for composite materials in a short time. Henceforth, a qualitative estimation must be conducted on the filler for EMC(Epoxy molding compound) materials. It can be produced mechanochemically treated composite materials and also an integrated grinding efficiency considering of the nano-composite amorphous structured particles. The mechanochemical characteristics were evaluated based on particle morphology, size distribution, specific surface area, density and the amount of amorphous phase materials into the particle surface. The grinding operation in the planetary ball mill can be classified into three stages. During the first stage, initial particle size was reduced for the increase of specific surface area. In the second stage, the specific surface areas increased in spite of the increase in particle size. The final stage as a critical grinding stage, the ground quartz was considered mechanochemically treated particles as a nano- composite amorphous structured particles. The development of amorphous phase on the particle surface was evaluated by X-ray diffractometry, thermal gravity analysis and IR spectrometer. The amount of amorphous phase of particles ground for 2048 minutes was 85.3% and 88.2% by X-ray analysis and thermal gravity analysis, respectively.

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Development of Dressing System for Co-axial Grinding Machine of Ferrule (동축 가공기용 드레싱 장치 개발)

  • 이석우;최헌종;안건준;최동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.70-73
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    • 2002
  • Using zirconium ceramics makes the ferrule, which is the part of optical communications. The quality of optical communications is directly affected by the concentricity of the optic ferrule. The products of optic ferrule should be meet the following general conditions which are the outer diameter of 2.5mm and the inner diameter of 0.125mm, and high quality conditions which are the concentricity of 0.1~$0.3\mu\textrm{m}$, the form accuracy of $0.2\mu\textrm{m}$, the roundness and the cylindricity of $0.1\mu\textrm{m}$ and the surface roughness of 10nm. Generally, the diamond wheel is used for the high efficiency and precision grinding of the materials. It is good for keeping the shape as it has little wear. Because of the loading phenomena, however, it is difficult to keep the fresh surface of the wheel. In grinding process, grinding fragments resemble fine powders rather than chips. It can easily get attached to the wheel surface and thus cause a loading. The loading takes place, in which the impurities stick to the wheel surface, and the grinding characteristics of wheel is deteriorated. To prevent all of these, a suitable dressing method should be used for the wheel. In this research, the dressing system fur co-axial grinding machine was designed and produced for the machining of ferrule, which is a high performance part. The performance of the developed dressing system was evaluated by measuring the form accuracy of ferrule, which is machined by the dressed wheel in developed dressing system.

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NOVEL CNC GRINDING PROCESS CONTROL FOR NANOMETRIC SURFACE ROUGHNESS FOR ASPHERIC SPACE OPTICAL SURFACES (우주망원경용 비구면 반사경 표면조도 향상을 위한 진화형 수치제어 연삭공정 모델)

  • 한정열;김석환;김건희;김대욱;김주환
    • Journal of Astronomy and Space Sciences
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    • v.21 no.2
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    • pp.141-152
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    • 2004
  • Optics fabrication process for precision space optical parts includes bound abrasive grinding, loose abrasive lapping and polishing. The traditional bound abrasive grinding with bronze bond cupped diamond wheel leaves the machine marks of about $20{mu}m$ rms in height and the subsurface damage of about 1 ${mu}m$ rms in height to be removed by subsequent loose abrasive lapping. We explored an efficient quantitative control of precision CNC grinding. The machining parameters such as grain size, work-piece rotation speed and feed rate were altered while grinding the work-piece surfaces of 20-100 mm in diameter. The input grinding variables and the resulting surface quality data were used to build grinding prediction models using empirical and multi-variable regression analysis. The effectiveness of such grinding prediction models was then examined by running a series of precision CNC grinding operation with a set of controlled input variables and predicted output surface quality indicators. The experiment achieved the predictability down to ${pm}20$ nm in height and the surface roughness down to 36 nm in height. This study contributed to improvement of the process efficiency reaching directly the polishing and figuring process without the need for the loose abrasive lapping stage.

A Study on Characteristics of Die Finishing Using Conductive Elastic Tool (도전성 탄성공구를 이용한 금형연마 특성에 관한 연구)

  • 황찬해;임동재;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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