• Title/Summary/Keyword: Grinding Database

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Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정방법)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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Design of Grinding Database by Taking Frame-Based Model (후레임 모델에 의한 연삭가공용 데이터 베이스의 설계)

  • 김건희
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.107-113
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    • 1998
  • Grinding operation has difficulty in satisfying the qualitative knowledge based on the skilful expert as well as the quantitative data for all user. Design of grinding database based on the frame-based model is more effective method for utilizing the empirical and qualitative knowledge. In this paper. basic strategy to develop the grinding database by taking frame-based model, which is strongly dependent upon experience and intuition, is described. Grinding database based on the frame based model for designing the interaction and inference among the slots is accomplised by the object-oriented paradigm system.

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Design of Grinding Datab ase Based on the Frame Model (후레임 모델에의한 연삭가공용 데이터베이스의 설계)

  • 김건희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.102-106
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    • 1997
  • Grinding has difficulty in satisfying the qualitative knowledge based on the skilled expert as well as quantitative data for all user. Design of grinding database is based on the frame-based model for utilizing the empirical and qualitative knowledge. Inthis paper, basic strategy to develop the grinding database by frame-based model, which is strongly dependent upon experience and intuition, frame-base model, which is strongly dependent upon experience and intuition, is described. Design of grinding database is based on the frame-based model for utilizing the ambiguous knowledge and inference is accomplised by the object-oriented paradigm system.

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Architecture and Implementation of Database on the Cylindrical Grinding Utilizing the Fuzzy Regression Model (퍼지 회귀모델을 이용한 연삭가공용 데이타 베이스의 설계와 활용(실가공 데이타베이스에 관하여))

  • Kim, Gun-hoi;Inasaki, Ichiro;Lee, Jae-kyung;Song, Ji-bok
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.219-229
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    • 1994
  • This paper describes an expert system on the cylindrical grinding operations in order to establish the optimum grinding conditions, which satisfy the maximum removal rates, considering the several constraints of grinding power, workpiece burn, chatter vibration and surface roughness. Specialized knowledge of the grinding operations are acquired from the actual operation database. Coefficientis in the experimental equations are obtaines through the fuzzy regression model based on the fuzzy set theory, and are stored in the actual operation database. The developed system is capable of determining the optimum grinding conditions taking into account some problems, and practical examples of implementaion are described.

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Establishment Method of Optimum Grinding Conditions Considering with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정)

  • 김건희;이재경;최창용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.8-13
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    • 1997
  • In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.

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Basic Construction of Rule-Base for Grinding Trouble -shooting (연삭가공 트러블슈팅을 위한 룰베이스 구성의 기초)

  • 이재경
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.56-61
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    • 2000
  • Cognition and control of grinding trouble occurring during the grinding process are classified into a quantitative knowledge which depends on experimental data and qualitative knowledge which relies on skilful engineers. Grinding operations include a large number of functional parameters, since there are several ways of coping with grinding trouble. One is the qualitative method which depends on empirical knowledge utilizing the skilful experts from the workship, the other is the quantitative method which utilizes the experimental data obtained by a sensor. But, they are all difficult to accomplish from the grinding trouble-shooting system. The reason is that grinding troubles are now easily controlled in the quantitative method, and therefore, trouble-shooting has mainly relied on the knowledge of skilful engineers. Thus, there is an important issue of how a grinding trouble-shooting system can be designed and what knowledge is utilized among the large amount of grinding trouble information. In this paper, basic strategy to develop the grinding database of rule-based model, which is strongly depended upon experience and intuition , is described.

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Basic Construction of Rule-Base for Grinding Trouble-shooting (연삭가공 트러블슈팅을 위한 룰베이스 구성의 기초)

  • 이재경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.492-497
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    • 1999
  • Cognition and control of grinding trouble occurring during the grinding process are classified into a quantitative knowledge which depends on experimental data and qualitative knowledge which relies on skillful engineers. Grinding operations include a large number of functional parameters, since there are several ways of coping with grinding trouble. One is the qualitative method which depends on empirical knowledge utilizing the skilful experts from the workshop, the other is the quantitative method which utilizes the experimental data obtained by sensor. But, they are all difficult to accomplish from the grinding trouble-shooting system. The reason is that grinding troubles are not easily controlled in the quantitative method, and therefore, trouble-shooting has mainly relied on the knowledge of skilful engineers. Thus, there is an important issue of how a grinding trouble-shooting system can be designed and what knowledge is utilized among the large amount of grinding trouble information. In this paper, basic strategy to develop the grinding database of rule-based rule, which is strongly depended upon experience and intuition, is described.

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Production Rules Based on the Rule-Based Model for Grinding Trouble-shooting (연삭가공 트러블슈팅을 위한 룰베이스 룰의 구성)

  • Lee, Jae-Kyung;Kim, Gun-Hoi;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.8
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    • pp.106-112
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    • 2000
  • Cognition and control of grinding trouble occurring during the grinding process are classified into a quantitative knowledge which depends on experimental data and qualitative knowledge which relies on skiful engineers. grinding operations include a large number of functional parameters since there are several ways of coping with ginding trouble. One is the qualitative method which depends on empirical knowledge utilizing the skilful experts from the workshop the other is the quantitative method which utilizes the experimental data obtained by sensor. But they are all difficult to accomplish from the grinding trouble-shooting system The reason is that grinding troubles are not accomplish from the grinding trouble-shooting system,. The rason is that grinding troubles are not easily controlled in the quantitative method and therefore trouble-shooting has mainly relied on the knoledge of skiful engineers. Thus there is an important issue of how a grinding touble-shooting system can be designed and what knowledge is utilized among the large amount of grinding trouble information. In this paper basic strategy to develop the grinding database by taking rule-based model which is strongly depended upon experience and intuition is described.

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Development of Grinding Expert System by Fuzzy Model (Fuzzy 모델에 의한 연삭 가공의 전문가 시스템의 개발)

  • Kim, Nam-Gyeong;Kim, Geon-Hoe;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.3
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    • pp.27-43
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    • 1991
  • 연소 가공은 고품질 고정도를 필요로 하는 경우 매우 유효한 가공방법이지만 그 공정이 많은 Parameter에 의해 구성되기 때문에 동일한 조건에서도 정량적인 평가가 어려우므로 작업현장 에서는 과학적 원리와 공학적 지식 보다는 숙련자의 경험과 기능에 의존하고 있는 실정이다. 본 연구에서는 이와 같은 국면에 대처한 문제 해결을 위해 Computer가 인간사고에 근접 할 수 있도록 Fuzzy 이론과 Default 이론을 도입하고 전문가의 이론적 지식과 숙련자의 감각적 지식을 적극 수용 하여 연소용 Expert system (최적 가공 조건의 설정 System과 Trouble shooting system)을 개발하였다. 또한 연소 가공 Data의 불확실한 애매성을 효과적으로 이용 할 수 있도록 Fuzzy 가능성이론에 의해 가공 Datad을 회귀 분석하여 실가공 Data base에 축적시켜 재활용토록 설계하었으며 개발된 본 System 의 실행 결과 그 활용성이 높음을 입증하였다.

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A study on the Flat Zone Length of Workpiece at Flexible Disk Grinder Cutting Process Measurement and Prediction using Image Processing (화상처리시스템을 이용한 유연성디스크 절삭가공에서 평면구간 측정 및 예측에 관한 연구)

  • Shin, Kwan Soo;Roh, Dae Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.402-407
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    • 2013
  • In this paper, the image processing for flexible disk grinding and the effect of the grinding conditions on the flat zone length of a workpiece are investigated, with the purpose of automating the grinding process. To accomplish this, three issues should be carefully studied. The first is finding the relationship between the flat zone length and the grinding conditions such as the cutting speed and feeding speed. The second is developing a neural network algorithm to predict the flat zone. The third is developing an image processing algorithm to measure the flat zone length of a workpiece. Slope analysis is used to determine straight and curved sections during the image processing. For verification, the estimated length and the length from the image processing are compared with the length measured by a projector. There is a minimum difference of 1.7% between the predicted and measured values. The results of this paper will be useful in compiling a database for process automation.