• Title/Summary/Keyword: Grinding Center

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Microstructure and Magnetic Properties of Nd-Fe-B Sintered Magnet with the Variation of Particle Size (분말입도에 따른 Nd-Fe-B 소결자석의 미세조직 변화 및 자기적 특성)

  • Shin, Dongwon;Kim, Dong-Hwan;Park, Young-Cheol;Kim, Jeong-Gon
    • Journal of Powder Materials
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    • v.23 no.6
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    • pp.447-452
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    • 2016
  • Neodymium-iron-boron (Nd-Fe-B) sintered magnets have excellent magnetic properties such as the remanence, coercive force, and the maximum energy product compared to other hard magnetic materials. The coercive force of Nd-Fe-B sintered magnets is improved by the addition of heavy rare earth elements such as dysprosium and terbium instead of neodymium. Then, the magnetocrystalline anisotropy of Nd-Fe-B sintered magnets increases. However, additional elements have increased the production cost of Nd-Fe-B sintered magnets. Hence, a study on the control of the microstructure of Nd-Fe-B magnets is being conducted. As the coercive force of magnets improves, the grain size of the $Nd_2Fe_{14}B$ grain is close to 300 nm because they are nucleation-type magnets. In this study, fine particles of Nd-Fe-B are prepared with various grinding energies in the pulverization process used for preparing sintered magnets, and the microstructure and magnetic properties of the magnets are investigated.

Physical Properties of the Dietary Fiber Prepared from Lentinus edodes Mycelia (표고버섯 균사체 식이섬유 소재의 물리적 특성)

  • Lee, Byung-Woo;Kim, Tae-Jong;Choi, Soo-Hyun;Im, Geun-Hyung;Yoo, Moo-Young
    • Korean Journal of Food Science and Technology
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    • v.27 no.2
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    • pp.147-150
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    • 1995
  • The industrial procedure for the preparation of dietary fiber material from Lentinus edodes by drying and grinding process was developed. The chemical composition of dietary fiber of mycelia was as follows; crude protein: 16.16%, crude fat: 2.96%, crude ash: 3.25% and carbohydrates: 77.63%. The mycelia contained total dietary fiber of 54.5%. The 40 mesh pass of dietary fiber exhibited water-holding capacity 7.39g water/g and oil-holding capacity 2.03g oil/g, while $40{\sim}80$ mesh of dietary fiber had water-holding capacity 7.80g water/g and oil-holding capacity 2.77g oil/g.

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Phase Formation and Mechanical Property of YSZ-30 vol.% WC Composite Ceramics Fabricated by Hot Pressing (가압소결로 제조된 YSZ-30 vol.% WC 복합체 세라믹스의 상형성 거동과 기계적 특성)

  • Jin-Kwon Kim;Jae-Hyeong Choi;Nahm Sahn;Sung-Soo Ryu;Seongwon Kim
    • Journal of Powder Materials
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    • v.30 no.5
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    • pp.409-414
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    • 2023
  • YSZ (Y2O3-stabilized zirconia)-based ceramics have excellent mechanical properties, such as high strength and wear resistance. In the application, YSZ is utilized in the bead mill, a fine-grinding process. YSZ-based parts, such as the rotor and pin, can be easily damaged by continuous application with high rpm in the bead mill process. In that case, adding WC particles improves the tribological and mechanical properties. YSZ-30 vol.% WC composite ceramics are manufactured via hot pressing under different pressures (10/30/60 MPa). The hot-pressed composite ceramics measure the physical properties, such as porosity and bulk density values. In addition, the phase formation of these composite ceramics is analyzed and discussed with those of physical properties. For the increased applied pressure of hot pressing, the tetragonality of YSZ and the crystallinity of WC are enhanced. The mechanical properties indicate an improved tendency with the increase in the applied pressure of hot pressing.

Electrochemical Properties of LiNiyMn2-yO4 Prepared by the Solid-state Reaction

  • Song, Myoung-Youp;Kwon, Ik-Hyun;Shon, Mi-Suk
    • Journal of the Korean Ceramic Society
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    • v.40 no.5
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    • pp.401-404
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    • 2003
  • LiN $i_{y}$M $n_{2-y}$ $O_4$were synthesized by calcining a mixture of LiOH, Mn $O_2$(CMD), and NiO at 40$0^{\circ}C$ for 10 h and then calcining at 85$0^{\circ}C$ for 48 h in air with intermediate grinding. The voltage vs. discharge capacity curves at a current density 300 $\mu$A/c $m^2$ between 3.5 V and 4.3 V showed two plateaus, but the plateaus became ambiguous as the y value increases. The sample with y=0.02 had the largest first discharge capacity, 118.1 mAh/g. As the value y increases from 0.02 up to 0.2, on the whole, the cycling performance became better. The LiN $i_{0.10}$M $n_{1.90}$ $O_4$sample had a relatively large first discharge capacity 95.0 mAh/g and showed an excellent cycling performance. The samples with larger lattice parameter have, in general, larger discharge capacities. The reduction curves in the cyclic voltammograms for the y=0.05-0.20 samples exhibit three peak showing that the reduction may proceed in three stages in these samples. For the samples with relatively large discharge capacity, the lattice destruction induced by strain causes the capacity fading of LiN $i_{y}$M $n_{2-y}$ $O_4$ with cycling.cling.ing.

Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.20 no.11
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.

Correlation Research of Dispersion Factors on the Silica Sol Prepared from Fumed Silica (흄드실리카로부터 제조된 실리카졸의 분산인자 상관성 연구)

  • Park, Min-Gyeong;Kim, Hun;Lim, Hyung Mi;Choi, Jinsub;Kim, Dae Sung
    • Korean Journal of Materials Research
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    • v.26 no.3
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    • pp.136-142
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    • 2016
  • To study the dispersion factors of silica sol prepared from fumed silica powder, we prepared silica sol under an aqueous system using a batch type bead mill. The dispersion properties of silica sol have a close relationship to dispersion factors such as pH, milling time and speed, the size and amount of zirconia beads, the solid content of fumed silica, and the shape and diameter of the milling impellers. Especially, the silica particles in silica sol were found to show dispersion stability on a pH value above 7, due to the electrostatic repulsion between the particles having a high zeta potential value. The shape and diameter of the impellers installed in the bead mill for the dispersion of fumed silica was very important in reducing the particle size of the aggregated silica. The median particle size ($D_{50}$) of silica sol obtained after milling was also optimized according to the variation of the size and amount of the zirconia beads that were used as the grinding medium, and according to the solid content of fumed silica. The dispersion properties of silica sol were investigated using zeta potential, turbiscan, particle size analyzer, and transmission electron microscopy.

The Difference of Fish Toxicity by Preparation Methods of Test Solution (시험용액의 조제방법에 따른 어독성 차이)

  • Bae, Chul-Han;Kim, Yeon-Sik;Park, Yeon-Ki;Park, Eun-Hee;Park, Hynn-Ju;Shin, Dong-Chan;Lee, Seung-Yeol;Lee, Suk-Hee;Chung, Chang-Kook
    • The Korean Journal of Pesticide Science
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    • v.14 no.3
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    • pp.219-225
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    • 2010
  • The solubility in water of granular pesticides is not equal because the difference of methods of producing a granular pesticide. This study was conducted to investigate fish acute toxicity of butachlor 5% GR, fipronil 0.4% GR by impregnation and carbosulfan 3% GR, diazinon 0.4% GR by coating, using carp (C. carpio), medaka (O. tatipes) and loach (M. anguillicaudatus). The test solution of each pesticide was prepared by direct addition of granular pesticide and add after grinding granular pesticide to powder in test water, We also investigated $LC_{50}$ and residual concentration until 96 hours. Test results were appeared that the treatment of powder was 1.2~4 time higher than granular and toxicity increased clearly according to elapsed time, And the residual amounts by time were detected much at early time in the powder treatment of butachlor GR and diazinon GR. Conclusively, fish acute toxicity and residual concentration in test solution appeared higher in the powder treatment than treat granular form directly in water. Also, 96 hours toxicity values were stable comparatively and the error is less than 48 hours.

Study on the Fabrication of Ultrathin Punch (초미세 천공 펀치의 성형에 대한 연구)

  • Im, Hyeong-Jun;Im, Yeong-Mo;Kim, Su-Hyeon;Gwak, Yun-Geun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.145-150
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    • 2000
  • Micro punching is one of general methods to fabricate simple holes such as permanent ink-jet printer nozzles. A thin punch, that is need for micro punching, usually has been obtained by mechanical machining. There are some method to obtain a thin punch from a cylindrical rod, e.g., microgrinding and WEDG (Wire Electro-Discharge Grinding). Inefficiently, only one punch can be obtained from these machining methods. In contrast with these methods, many punches can be fabricated simultaneously by electrochemical process. Electrochemical process has usually aimed to obtain very sharp probe for atomic force microscopy (AFM) or scanning tunneling microscopy (STM), and it has not been considered the whole shape of a probe in spite of good merits. In this paper, an ultrathin punch with a tapered shape and a cylindrical tip is newly fabricated by electrochemical process.

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Cutting Forces and Tool Wear Characteristics in Hard Turning using CBN Tools (CBN 공구를 이용한 선삭에서의 절삭력과 공구마모 특성)

  • Kim, Tae-Young;Sugita, I. Ketut Gede;Shin, Hyung-Gon;Kim, Jong-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.27-33
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    • 2007
  • Hard turning on modern lathes becomes a realistic replacement for many grinding applications. Because CBN tools are expensive, excessive tool wear can eliminate economic advantages of hard turning. This paper describes a study of investigating the cutting force and the characteristics of tool wear in hard turning of hardened steels, AISI 52100. Cutting forces generated using CBN tools have been evaluated. The radial thrust cutting force was the largest among three cutting force components. It increased dramatically as a result of progressive tool wear. On the other hand, the result shows significantly different wear characteristics between high CBN and low CBN. Backpropagation neural network was used for the estimation of tool wear. The networks were achieved the reliability of 96.3% even when the spindle speed and feed rate are changed.

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Bead Shape and Conditions of Friction Stir Processing to Improve Fatigue Strength (피로강도 향상을 위한 표면마찰교반법의 가공조건 및 비드형상)

  • Park, Jeong-Ung;An, Gyu-Baek;Kim, Heung-Ju;Jo, Byeong-Cheol
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.73-79
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    • 2013
  • Burr grinding, Tungsten Inert Gas (TIG) dressing, ultrasonic impact treatment, and peening are used to improve fatigue life in steel structures. These methods improve the fatigue life of weld joints by hardening the weld toe, by improving the bead shape, and by creating the compressive residual stress. In this study, a new post-weld treatment method improving the weld bead shape and metal structure at the welding zone using Friction Stir Processing (FSP), a welding process, is proposed to enhance fatigue life. For that, a pin-shaped tool and processing condition employing Friction Stir Processing (FSP) is established through experiments. Experimental results revealed that fatigue life is improved by around 50% compared to as-welded fatigue specimens by reducing the stress concentration at the weld toe and by generating a metal structure finer than that of flux-cored arc welding (FCAW).