• 제목/요약/키워드: Grinding Center

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분말입도에 따른 Nd-Fe-B 소결자석의 미세조직 변화 및 자기적 특성 (Microstructure and Magnetic Properties of Nd-Fe-B Sintered Magnet with the Variation of Particle Size)

  • 신동원;김동환;박영철;김정곤
    • 한국분말재료학회지
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    • 제23권6호
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    • pp.447-452
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    • 2016
  • Neodymium-iron-boron (Nd-Fe-B) sintered magnets have excellent magnetic properties such as the remanence, coercive force, and the maximum energy product compared to other hard magnetic materials. The coercive force of Nd-Fe-B sintered magnets is improved by the addition of heavy rare earth elements such as dysprosium and terbium instead of neodymium. Then, the magnetocrystalline anisotropy of Nd-Fe-B sintered magnets increases. However, additional elements have increased the production cost of Nd-Fe-B sintered magnets. Hence, a study on the control of the microstructure of Nd-Fe-B magnets is being conducted. As the coercive force of magnets improves, the grain size of the $Nd_2Fe_{14}B$ grain is close to 300 nm because they are nucleation-type magnets. In this study, fine particles of Nd-Fe-B are prepared with various grinding energies in the pulverization process used for preparing sintered magnets, and the microstructure and magnetic properties of the magnets are investigated.

표고버섯 균사체 식이섬유 소재의 물리적 특성 (Physical Properties of the Dietary Fiber Prepared from Lentinus edodes Mycelia)

  • 이병우;김태종;최수현;임근형;유무영
    • 한국식품과학회지
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    • 제27권2호
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    • pp.147-150
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    • 1995
  • 새로운 DF 소재 개발을 위하여 표고버섯 균사체 발효 후 산출되는 식이섬유의 물리적 특성을 검토한 결과 일반성분의 함량은 조단백질 16.16%, 조지방 2.96%, 조회분 3.25% 그리고 탄수화물은 77.63%로 나타났으며 total dietary fiber는 54.5%이었다 물리적 특성으로 40 mesh pass에서 보수성은 7.39g water/g sample이며, 보유성은 2.03g oil/g sample이다. 또 $40{\sim}80{\;}mesh$에서 보수성은 평균 7.80g water/g sample이며, 보유성은 2.77g oil/g sample로 나타났다. 한편 안정제로 사용되는 pectin을 첨가한 점도변화에서 식이섬유의 입자크기에 관계없이 pectin의 사용량이 증가할수록 점도가 증가하는 경향이다.

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가압소결로 제조된 YSZ-30 vol.% WC 복합체 세라믹스의 상형성 거동과 기계적 특성 (Phase Formation and Mechanical Property of YSZ-30 vol.% WC Composite Ceramics Fabricated by Hot Pressing)

  • 김진권;최재형;남산;류성수;김성원
    • 한국분말재료학회지
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    • 제30권5호
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    • pp.409-414
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    • 2023
  • YSZ (Y2O3-stabilized zirconia)-based ceramics have excellent mechanical properties, such as high strength and wear resistance. In the application, YSZ is utilized in the bead mill, a fine-grinding process. YSZ-based parts, such as the rotor and pin, can be easily damaged by continuous application with high rpm in the bead mill process. In that case, adding WC particles improves the tribological and mechanical properties. YSZ-30 vol.% WC composite ceramics are manufactured via hot pressing under different pressures (10/30/60 MPa). The hot-pressed composite ceramics measure the physical properties, such as porosity and bulk density values. In addition, the phase formation of these composite ceramics is analyzed and discussed with those of physical properties. For the increased applied pressure of hot pressing, the tetragonality of YSZ and the crystallinity of WC are enhanced. The mechanical properties indicate an improved tendency with the increase in the applied pressure of hot pressing.

Electrochemical Properties of LiNiyMn2-yO4 Prepared by the Solid-state Reaction

  • Song, Myoung-Youp;Kwon, Ik-Hyun;Shon, Mi-Suk
    • 한국세라믹학회지
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    • 제40권5호
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    • pp.401-404
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    • 2003
  • LiN $i_{y}$M $n_{2-y}$ $O_4$were synthesized by calcining a mixture of LiOH, Mn $O_2$(CMD), and NiO at 40$0^{\circ}C$ for 10 h and then calcining at 85$0^{\circ}C$ for 48 h in air with intermediate grinding. The voltage vs. discharge capacity curves at a current density 300 $\mu$A/c $m^2$ between 3.5 V and 4.3 V showed two plateaus, but the plateaus became ambiguous as the y value increases. The sample with y=0.02 had the largest first discharge capacity, 118.1 mAh/g. As the value y increases from 0.02 up to 0.2, on the whole, the cycling performance became better. The LiN $i_{0.10}$M $n_{1.90}$ $O_4$sample had a relatively large first discharge capacity 95.0 mAh/g and showed an excellent cycling performance. The samples with larger lattice parameter have, in general, larger discharge capacities. The reduction curves in the cyclic voltammograms for the y=0.05-0.20 samples exhibit three peak showing that the reduction may proceed in three stages in these samples. For the samples with relatively large discharge capacity, the lattice destruction induced by strain causes the capacity fading of LiN $i_{y}$M $n_{2-y}$ $O_4$ with cycling.cling.ing.

Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • 한국재료학회지
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    • 제20권11호
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.

흄드실리카로부터 제조된 실리카졸의 분산인자 상관성 연구 (Correlation Research of Dispersion Factors on the Silica Sol Prepared from Fumed Silica)

  • 박민경;김훈;임형미;최진섭;김대성
    • 한국재료학회지
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    • 제26권3호
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    • pp.136-142
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    • 2016
  • To study the dispersion factors of silica sol prepared from fumed silica powder, we prepared silica sol under an aqueous system using a batch type bead mill. The dispersion properties of silica sol have a close relationship to dispersion factors such as pH, milling time and speed, the size and amount of zirconia beads, the solid content of fumed silica, and the shape and diameter of the milling impellers. Especially, the silica particles in silica sol were found to show dispersion stability on a pH value above 7, due to the electrostatic repulsion between the particles having a high zeta potential value. The shape and diameter of the impellers installed in the bead mill for the dispersion of fumed silica was very important in reducing the particle size of the aggregated silica. The median particle size ($D_{50}$) of silica sol obtained after milling was also optimized according to the variation of the size and amount of the zirconia beads that were used as the grinding medium, and according to the solid content of fumed silica. The dispersion properties of silica sol were investigated using zeta potential, turbiscan, particle size analyzer, and transmission electron microscopy.

시험용액의 조제방법에 따른 어독성 차이 (The Difference of Fish Toxicity by Preparation Methods of Test Solution)

  • 배철한;김연식;박연기;박은희;박현주;신동찬;이승열;이석희;정창국
    • 농약과학회지
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    • 제14권3호
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    • pp.219-225
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    • 2010
  • 농약의 제형이 입제인 경우 제조방법에 따라 물중에 용해되는 정도가 다르게 나타난다. 본 연구에서는 제조방법이 다른 흡착식 입제인 butachlor 5% GR와 fipronil 0.4% GR, 그리고 피복식 입제인 carbosulfan 3% GR와 diazinon 3% GR를 사용하여 잉어(C. carpio), 송사리(O. latipes) 그리고 미꾸리(M. anguillicaudatus)에 대한 급성 어독성시험을 수행하였다. 시험용액 조제방법은 물에 입제농약을 직접 처리하는 방법과 농약 입제를 마쇄한 후 처리하는 방법으로 구분하여 96시간까지 반수치사농도($LC_{50}$)를 구하였고, 아울러 시간경과에 따른 물중 농약 잔류농도를 측정하였다. 시험결과, 4종의 농약 모두 물에 농약을 적접 처리한 시험구보다 농약을 마쇄하여 처리한 시험구에서 1.2~4배 정도 독성이 높게 나타났으며, 시간의 경과에 따른 독성증가가 뚜렷하게 나타났다. 그리고 butachlor GR의 diazinon GR의 잔류농도는 마쇄처리구에서 빠른 시간에 많은 양이 검출되었다. 결론적으로 입제 형태의 농약을 물에 직접 처리하는 것보다 마쇄 후 처리하였을 때 물중 잔류 농도와 독성치가 높게 나타났으며, 48시간보다 96시간의 독성값이 비교적 안정적이고 오차가 작았다.

초미세 천공 펀치의 성형에 대한 연구 (Study on the Fabrication of Ultrathin Punch)

  • 임형준;임영모;김수현;곽윤근
    • 한국정밀공학회지
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    • 제17권12호
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    • pp.145-150
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    • 2000
  • Micro punching is one of general methods to fabricate simple holes such as permanent ink-jet printer nozzles. A thin punch, that is need for micro punching, usually has been obtained by mechanical machining. There are some method to obtain a thin punch from a cylindrical rod, e.g., microgrinding and WEDG (Wire Electro-Discharge Grinding). Inefficiently, only one punch can be obtained from these machining methods. In contrast with these methods, many punches can be fabricated simultaneously by electrochemical process. Electrochemical process has usually aimed to obtain very sharp probe for atomic force microscopy (AFM) or scanning tunneling microscopy (STM), and it has not been considered the whole shape of a probe in spite of good merits. In this paper, an ultrathin punch with a tapered shape and a cylindrical tip is newly fabricated by electrochemical process.

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CBN 공구를 이용한 선삭에서의 절삭력과 공구마모 특성 (Cutting Forces and Tool Wear Characteristics in Hard Turning using CBN Tools)

  • 김태영;스기타;신형곤;김종택
    • 한국기계가공학회지
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    • 제6권1호
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    • pp.27-33
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    • 2007
  • Hard turning on modern lathes becomes a realistic replacement for many grinding applications. Because CBN tools are expensive, excessive tool wear can eliminate economic advantages of hard turning. This paper describes a study of investigating the cutting force and the characteristics of tool wear in hard turning of hardened steels, AISI 52100. Cutting forces generated using CBN tools have been evaluated. The radial thrust cutting force was the largest among three cutting force components. It increased dramatically as a result of progressive tool wear. On the other hand, the result shows significantly different wear characteristics between high CBN and low CBN. Backpropagation neural network was used for the estimation of tool wear. The networks were achieved the reliability of 96.3% even when the spindle speed and feed rate are changed.

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피로강도 향상을 위한 표면마찰교반법의 가공조건 및 비드형상 (Bead Shape and Conditions of Friction Stir Processing to Improve Fatigue Strength)

  • 박정웅;안규백;김흥주;조병철
    • Journal of Welding and Joining
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    • 제31권4호
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    • pp.73-79
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    • 2013
  • Burr grinding, Tungsten Inert Gas (TIG) dressing, ultrasonic impact treatment, and peening are used to improve fatigue life in steel structures. These methods improve the fatigue life of weld joints by hardening the weld toe, by improving the bead shape, and by creating the compressive residual stress. In this study, a new post-weld treatment method improving the weld bead shape and metal structure at the welding zone using Friction Stir Processing (FSP), a welding process, is proposed to enhance fatigue life. For that, a pin-shaped tool and processing condition employing Friction Stir Processing (FSP) is established through experiments. Experimental results revealed that fatigue life is improved by around 50% compared to as-welded fatigue specimens by reducing the stress concentration at the weld toe and by generating a metal structure finer than that of flux-cored arc welding (FCAW).