• Title/Summary/Keyword: Grain Orientation

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A nesting system for blanking or piercing of irregular-shaped sheet metal products (불규칙형상 박판제품의 블랭킹용 네스팅 시스템)

  • Choi, J.C.;Kim, B.M.;Kim, C.;Kim, H.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.171-179
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    • 1997
  • This paper describes a nesting system of a computer-aided design of blanking and piercing for irregularly shaped sheet metal products. An approach to the system is based on knowledge-based rules. A nesting system is designed by considering several factors, such as utilization ratio which minimises the scrab for single or pairwise operation, bridge width, grain orientation and design requirements which maximise the strength of the part when subsequent bending is involve. Therefore this system which was implemented blank layout and strip layout module can carry out a nesting with a best utilization and a process planning for irregular shaped sheet metal products in single or pairwise operation and generate the blank layout and strip layout in graphic forms. Knowledges for a nesting and a process planning are extracted from plasticity theories, relevant references and empirical know-hows of experts in blanking industries. This provides its efficiency and effectiveness for nesting irregularly shaped sheet metal products.

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Effect of Molybdenum Addition and Specimen Orientation on Microstructure and Mechanical Properties of API X70 Linepipe Steels (Mo 첨가 및 시편 방향에 따른 API X70 라인파이프강의 미세조직과 기계적 특성)

  • Dong-Kyu Oh;Seung-Hyeok Shin;Byoungchul Hwang
    • Korean Journal of Materials Research
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    • v.33 no.6
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    • pp.251-256
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    • 2023
  • This study aims to examine the correlation between microstructures and the mechanical properties of two high-strength API X70 linepipe steels with different specimen directions and Moaddition. The microstructure of the Mo-added steel has an irregularly shaped AF, GB matrix with pearlite because of the relatively large deformation in the non-recrystallization temperature region, while that of the Mo-free steel shows a PF matrix with bainitic microstructure. In the Mo-added steel, the M/A (martensite-austenite) in granular bainite (GB) and pearlite act as crack initiation sites with decreased upper shelf energy and an increased ductile to brittle transition temperature (DBTT). Regardless of Mo addition, all of the steels demonstrate higher strength and lower elongation in the T direction than in the L direction because of the short dislocation glide path and ease of pile-up at grain boundaries. In addition, the impact test specimens with T-L direction had a lower impact absorbed energy and higher DBTT than those with the L-T direction because the former exhibit shorter unit crack path compared to the latter.

Solution growth of polycrystalline silicon on Al-Si coated borosilicate and quartz glass substrates for low cost solar cell application (저가태양전지에 응용을 위한 용액성장법에 의한 Al-Si층이 코팅된 유리기판상의 다결정 실리콘 박막성장에 관한 연구)

  • Lee, S.H.;Queisser, H.J.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.3
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    • pp.238-244
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    • 1994
  • We investigated solution growth of silicon on borosilicate and quartz glass substrates in the temperature range of $800^{\circ}C~520^{\circ}C$. A thin Al-Si layer evaporated onto the substrate serves to improve the wetting between the substrate and the Al/Ga solvent. Nucleation takes place by a reaction of Al with $SiO_2$ from the substrate. We obtained silicon deposits with a grain size up to a few 100 $\mu\textrm{m}$. There was a perferential (111) orientation for the case of quartz glass substrates while there is a strong contribution of other orientations for the deposition of Si on borosilicate glass substrates.

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EFFECT OF POWDER SIZE ON THE MICROSTRUCTURE AND MAGNETIC PROPERTIES OF Nd-Fe-B MAGNET ALLOY

  • JU-YOUNG CHO;SARDAR FARHAT ABBAS; YONG-HO-CHOA;TAEK-SOO KIM
    • Archives of Metallurgy and Materials
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    • v.64 no.2
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    • pp.623-626
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    • 2019
  • Rare earth Nd-Fe-B, a widely used magnet composition, was synthesized in a shape of powders using gas atomization, a rapid solidification based process. The microstructure and properties were investigated in accordance with solidification rate and densification. Detailed microstructural characterization was performed by using scanning electron microscope (SEM) and the structural properties were measured by using X-ray diffraction. Iron in the form of α-Fe phase was observed in powder of about 30 ㎛. It was expected that fraction of Nd2Fe14B phase increased rapidly with decrease in powder size, on the other hand that of α-Fe phase was decreased. Nd-rich phase diffused from grain boundary to particle boundary after hot deformation due to capillary action. The coercivity of the alloy decreased with increase in powder size. After hot deformation, Nd2Fe14B phase tend to align to c-axis.

Determination of Granitic Core Orientation Using Healed Microcracks (아문 미세균열을 이용한 화강암 시추코아의 방향 결정에 관한 연구)

  • 장보안;김영화
    • The Journal of Engineering Geology
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    • v.7 no.2
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    • pp.151-159
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    • 1997
  • Since healed microcracks in quartz grain of grantic rocks within the same mass have identical preferred orientations, the oreintations of granitic cores may be determined if the distinctive feature of healed microcracks can be used.In this study, the possibility of determining orientations of granitic cores using healed microcrack orientations were examined using samples from the borehole drilled to 200 m in depth at the Hongcheon. Eight sections whose core recoveries are 100% were selected. Two to six samples were collected in each section and orientations of healed microcracks in each sample were measured. Healed microcracks in samples from each section show almost identical orientations. The error range for sections with only one preferred orientations is within $\pm$5$^{\circ}$, indicating that correct orientations of core can be determined. However, orientations of cores in sections which have 2 or more healed microcrack orientations should be determined using orientations as well as distribution of peaks of orientations. The error range for this case is lager than former one and is within $\pm$15$^{\circ}$. The orientations of joint which is very impontant factor for designing tunnel and slope stability can be determined using healed microcrack orientation in cores.

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Texture Transformations and Its Role on the Yield Strength of ($\alpha$+$\beta$) Heat Treated Zircaloy-4 (($\alpha$+$\beta$) 열처리된 지르칼로이-4에서 집합조직의 변화와 그 조직이 항복 강도에 미치는 영향)

  • Yoo, Jong-Sung;Kim, In-Sup
    • Nuclear Engineering and Technology
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    • v.24 no.1
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    • pp.75-85
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    • 1992
  • The texture changes and their effect on the 0.2% yield strength of Zircaloy-4 sheet were examined after quenched from the ($\alpha$+$\beta$) phase temperature. When the prior ($\alpha$+$\beta$) gram size was slightly larger than that of the $\alpha$-annealed, the observed texture was similar to the $\alpha$-annealed texture having an ideal orientation of the (0001) basal pole at 30$^{\circ}$away from the normal direction toward the transverse direction. When the prior ($\alpha$+$\beta$) grain size was twice as large as that of the $\alpha$-annealed, the location of maximum basal pole intensity was distributed between the transverse and the rolling direction making an angle 15$^{\circ}$from the normal direction, and the observed texture became isotropic. It was found that the Kearns texture parameter, fr, in the rolling direction increased steadily, and fr in the transverse direction increased slightly, while fr in the the normal direction decreased with increasing heat treatment time. With a small increase in fr, the 0.2% yield strength increased drastically. The influence of texture was analyzed by deriving the Schmid orientation factors and the resolved shear stresses for the deformation systems. It was found that the large increase in the 0.2% yield strength was attributed mainly to the microstructural changes and partly to the texture changes by the ($\alpha$+$\beta$) heat treatment.

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Effect of Small Additives on the Microstructure of Strip-Cast Nd-Fe-B Alloys (소량의 첨가원소가 Strip-Cast Nd-Fe-B 향금의 미세 조직 형성에 미치는 영향)

  • Lee, D.H.;Jang, T.S.;Kim, D.H.;Kim, Andrew-S.
    • Journal of the Korean Magnetics Society
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    • v.14 no.5
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    • pp.196-200
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    • 2004
  • In order to improve dendritic formation of Nd$_2$Fe$\_$14/B phase in the strip-cast Nd-Fe-B alloys that are frequently used for production of high energy sintered magnets, effect of small substitutional additives such as Cu (0.3~1.0 at. %) and Co (0.5~1.5 at.%) on the phase formation and microstructures of the strip-cast alloys based on Nd$\_$14/Fe$\_$80/B$\_$6/ were investigated. As the amount of Cu addition increased, formation of Nd$_2$Fe$\_$14/B dendrites along the direction normal to the strip surface was suppressed with the reduction of the strip thickness mainly due to the increase of fluidity of the melt. However, both the dendrites and their <001> preferred orientation along the direction normal to the strip surface were improved with the increase of the strip thickness as the amount of Co addition increased. The dendrites became finer after small amount of Cu or Co was added. While small copper additions tended to stabilize the formation of primary Fe, small cobalt additions suppressed it. When small amount of Zr was added, however, the dendrite structures were totally collapsed with excessive grain growth of Nd$_2$Fe$\_$14/B.

Effect of the Whisker Amount and Orientation on Mechanical Properties of the Si$_3$N$_4$ based Composites (Si$_3$N$_4$ Whisker의 첨가량과 배열방향이 Si$_3$N$_4$ 복합 소결체의 기계적 특성에 미치는 영향)

  • Kim, Chang-Won;Park, Dong-Soo;Park, Chan
    • Journal of the Korean Ceramic Society
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    • v.36 no.1
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    • pp.43-49
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    • 1999
  • Gas pressure sintered silicon nitride based composites with 0~5wt% $\beta$-Si3N4 whiskers were prepared. The whiskers were unidirectionally oriented by a modified tape casting technqiue and green bodies with various microstructure were formed by changing stacking sequences of sheets cut from the tape. Orientations of the large elongated grains of the sample after gas pressure sintering were the same as the those of the whiskers of green body, and the sintering shrinkage and mechanical properties of sintered sample were consistent with the microstructural characteristics. In case of unidirectional samples, the sintering shrinkage normal to whisker alignment direction was larger than that parallel to the direction. The shrinkage difference inceaed as the whiskercontent increaed. As whisker content increaed, the crack length normal to and parallel to tape casting direction became shorter and larger, respectively. Although the grain size increased by th whisker addition, the flexural strength of unidirectional samples was not lower than that of smaple without the whisker. In case of crossplied and 45$^{\circ}$rotated samples, the anisotropy of mechanical preoperties disappeared.

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Ferroelectric Properties of ErMnO3 Thin Film Prepared by Sol-gel Method (졸겔법으로 제조한 ErMnO3 박막의 강유전 특성)

  • Kim, Yoo-Taek;Kim, Eung-Soo;Chae, Jung-Hoon;Ryu, Jae-Ho
    • Journal of the Korean Ceramic Society
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    • v.39 no.9
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    • pp.829-834
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    • 2002
  • Ferroelectric properties of $ErMnO_3$ thin films deposited on Si(100) substrate using Sol-gel process with metal salts were investigated. $ErMnO_3$ thin films with a (001) preferred orientation were crystallized at 800$^{\circ}C$. The $ErMnO_3$ thin film post-annealed at 800$^{\circ}C$ for 1 h showed the dielectric constant(k) of 26 and the dielectric loss(tan ${\delta}$) of 0.032 at the frequency range from 1 to 100 KHz. The grain size of $ErMnO_3$ thin film post-annealed at 800 for 1 h was 10∼30 nm. The remanent polarization($P_r$) of the $ErMnO_3$ thin films increased with increasing (001) preferred orientation. The $ErMnO_3$ thin films post-annealed at 800$^{\circ}C$ for 1 h showed the remanent polarization($P_r$) of 400 nC/$cm^2$, with the increase of post-annealing time at 800$^{\circ}C$, the coercive field($E_c$) of thin films was lowered because the dense and homogeneous thin films were obtained.

Electrical and optical properties of Al and F doped ZnO transparent conducting film by sol-gel method (Sol-gel법에 의한 Al과 F가 첨가된 ZnO 투명전도막의 전기 및 광학적 특성)

  • Lee, Seung-Yup;Lee, Min-Jae;Park, Byung-Ok
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.16 no.2
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    • pp.59-65
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    • 2006
  • Al-doped and F-doped ZnO (ZnO : Al & ZnO : F) thin films were coated onto glass substrate by sol-gel method. These films showed c-axis orientation in common, but different I(002)/[I(002) + I(101)] and FWHM (full width at half-maximum). In particular, the grain size of the ZnO : Al films decreased with the increase in the Al-doping concentration, while for the ZnO : F films the grain siae increased up to F 3 at% and then decreased. For the electrical properties, Hall effect measurement was used. The resistivity of the ZnO : Al films and the ZnO : F films were, respectively, $2.9{\times}10^{-2}{\Omega}cm$ at Al 1 at% and $3.3{\times}10^{-1}{\Omega}cm$ at F 3 at%. Moreover compared with ZnO:Al films, ZnO:F films have lower carrier concentration (ZnO : Al $4.8{\times}10^{18}cm^{-3}$, ZnO : F $3.9{\times}10^{16}cm^{-3}$) and higher mobility (ZnO : Al $45cm^2/Vs$, ZnO : F $495cm^2/Vs$). For average optical transmittances, ZnO : Al thin films have $86{\sim}90%$ and ZnO : F films have $77{\sim}85%$ comparatively low.