• 제목/요약/키워드: Gmaw

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아크 용접 자동화 (Arc Welding Automation)

  • 김재곤;신윤섭
    • 기계저널
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    • 제34권2호
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    • pp.78-87
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    • 1994
  • 이 글에서는 아직까지 우리나라의 기술수준이 낙후되어 있고 앞으로 개발의 여지가 많은 건설중 장비, 조선산업 등에서 많이 사용되는 중후판을 대상으로 하는 보호가스 아크용접(GMAW ; Gas Metal Arc Welding)자동화에 관하여 서술하고자 한다.

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탠덤 GMAW의 품질확보를 위한 용접이음부위의 성능평가에 대한 연구 (A Study on the Performance Evaluation of the Welded Joint to Maintain the Quality of the Tandem GMAW)

  • 박철균;이종표;박민호;김일수
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권3호
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    • pp.230-237
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    • 2015
  • 산업의 생산성 향상 및 용접공정의 개선을 위해 용접공정에 탠덤 용접의 적용가능성을 확인하고자 실험을 통한 용접이음부위의 성능평가를 실시하였다. 1전극 용접과 탠덤 용접의 실험을 통해, 비드의 형상을 비교 분석하고, 용접실험의 결과시험편에 대하여 3가지 시험(인장시험, 경도시험, 굽힘시험)을 실시하였다. 또한 결과시험편에 대한 기계적 성질을 분석하여 탠덤 용접이음부위에 대한 성능평가를 수행 하였다. 본 연구는 탐뎀 용접이음부위에 대한 기계적 성질 및 안전강도 보증을 목적으로 하고 있으며, 인장시험, 굽힘시험 및 경도시험을 통해 탠덤 GMAW 의 신뢰성과 효율성을 확인하고자 한다.

GMA 용접공정의 비드형상 추론기술 (The Inference System of Bead Geometry in GMAW)

  • 김면희;최영근;신현승;이문환;이태영;이상협
    • 한국산업융합학회 논문집
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    • 제5권2호
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    • pp.111-118
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    • 2002
  • In GMAW(Gas Metal Arc Welding) processes, bead geometry (penetration, bead width and height) is a criterion to estimate welding quality, Bead geometry is affected by welding current, arc voltage and travel speed, shielding gas, CTWD (contact-tip to workpiece distance) and so on. In this paper, welding process variables were selected as welding current, arc voltage and travel speed. And bead geometry was reasoned from the chosen welding process variables using neuro-fuzzy algorithm. Neural networks was applied to design FLC(fuzzy logic control), The parameters of input membership functions and those of consequence functions in FLC were tuned through the method of learning by backpropagation algorithm, Bead geometry could he reasoned from welding current, arc voltage, travel speed on FLC using the results learned by neural networks. On the developed inference system of bead geometry using neuo-fuzzy algorithm, the inference error percent of bead width was within ${\pm}4%$, that of bead height was within ${\pm}3%$, and that of penetration was within ${\pm}8%$, Neural networks came into effect to find the parameters of input membership functions and those of consequence in FLC. Therefore the inference system of welding quality expects to be developed through proposed algorithm.

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800MPa급 무예열 용접 판재의 수중 폭파변형시험 (Explosion Bulge Test Underwater of 800MPa Grade Pre-heat Free Welding Plate)

  • 박태원;송영범;김진영;양성호;박철규;서준석;김희진
    • Journal of Welding and Joining
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    • 제28권6호
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    • pp.63-69
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    • 2010
  • The pre-heat free consumables for GMAW, SAW and FCAW processes that matche with the Cu-bearing PFS-700 steel which has yield strength over 700MPa were developed and evaluated to see the suitability in military such as submarine and battle ship. Explosion Bulge Test underwater was developed and applied to see the reliability of welded structure. All welding was conducted without pre-heat before welding, the interpass temperature was below $150^{\circ}C$ for all welding conditions. Tensile strength for the weld metal in GMAW, SAW and FCAW process is 887MPa, 875MPa and 813MPa, respectively, these values are similar to the base metal of PFS-700 steel of 838MPa. EBT results in GMAW, SAW and FCAW show 14.0%, 14.02% and 15.9% reduction of thickness without generation of crack, respectively and stand-off distance was set up properly to have over 14.0% reduction of thickness. Through EBT results, the developed new consumables are applicable to the weapon systems such as submarine and battle ship.

800MPa급 무예열 용접 판재의 수중 폭파변형시험 (Explosion Bulge Test in Underwater of 800MPa Grade Pre-Heat Free Welding Plate)

  • 박태원;송영범;김진영;양성호;홍성석;심인옥;박철규;김희진
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.63-63
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    • 2010
  • The pre-heat free consumables for GMAW, SAW and FCAW processes that matches the Cu-bearing PFS-700 steel which has yield strength over 700MPa were developed and evaluated to see the suitability in military such as submarine and battle ship. Explosion bulge test in underwater was developed and applied to see the reliability of welded structure. All welding was conducted without pre-heat before welding, the interpass temperature was below $150^{\circ}C$ for all welding conditions. Tensile strength for the weld metal in GMAW, SAW and FCAW process is 887MPa, 875MPa and 813MPa, respectively, these values are similar to the base metal of PFS-700 steel of 838MPa. EBT results in GMAW, SAW and FCAW show 14.0%, 14.02% and 15.9% reduction of thickness without generation of crack, respectively and stand-off distance was set up properly to have over 14.0% reduction of thickness. Through EBT results, the developed new consumables are applicable to the weapon systems such as submarine and battle ship.

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1500MPa급 Hot stamping 강재의 GMAW 용접성에 관한 연구 (A study on the weldability of 1500MPa grade hot stamping steels in the GMAW)

  • 황지혜;김재성;김철희;이보영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.64-64
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    • 2009
  • The use of ultra high strength steels (UTSS) is a natural result with increasing the demands for the lightweight materials and developing an innovative steel technology. Recently it has been used a 1500MPa grade hot stamping steel as automobile bodies, reinforcement parts, and seat frame parts in the automotive industry. It is a quenchenable steel manufactured by hot stamping process. It is well known that UTSS welding has softening in the heat affected zone(HAZ). Because welding is a sort of process applying heat, it should change the heat treated features and degrade the strength. This study was performed to investigate the influence of the heat input on the softening of the HAZ in the GMAW process. Each experiment was compared with that in the conditions having a different current and voltage at a same heat input. In order to analysis characteristics of the HAZ, optical microscope was used to observe microstructure and vickers hardness tests were carried out across the welds. Applying low heat input means a fast cooling rate. It leads to high hardness in the HAZ. It is found that characteristics of the HAZ are determined by microstructure obtained by different cooling rate.

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