• Title/Summary/Keyword: Gmaw

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A High Efficient GMAW Process of the Newest Type : The T.I.M.E Welding Process (최신 고능률 GMAW Process인 T.I.M.E용접법에 대하여)

  • 박송춘
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.33-41
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    • 1993
  • TIME 용접법용 혼합 가스의 특성으로 인하여 기존의 GMAW 용접법과 비교하여 TIME 용접법 은 다음과 같은 장점이 있다. 1.용적 이행이 아크 플라즈마 기둥 내부에서만 일어난다. 2.용입이 깊고, 비드 단면현상도 뛰어나다. 3.용착량을 최대 450g/min까지 증가 시킬수 있다. 4.용접속도의 향상, pass수 감소, 결함발생이 적다. 5.저온 충격시험치를 향상시킨다. 6.비드외관이 미려하고, under cut 및 lack of fusion등의 결함발생 위험이 적다. 7.스패터 발생이 극히 적다. 8.자동 및 반자동 용접이 가능하다. 9.전체적인 용접비용이 대폭 절감된다.

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The Analysis of Characteristics of GMAW using Sound Signal (음향 신호 분석에 의한 GMAW의 특성분석)

  • 조택동;양상민;양성빈
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.65-67
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    • 2002
  • The gas metal arc welding(GMAW) is regarded as one of the best candidate for welding automation in industrial joining application. It is important to monitor the weld quality for the high performance of weld automation. The measured analog signal is frequency analyzed by digital signal process method. In order to observe the welding phenomena and control welding condition, arc light, voltage, and current are measured at the same time. They are analyzed and compared with arc sound. for these experiments, a power source of constant voltage characteristics was used in the pure metal transfer mode.

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Gas Metal Arc Welding of Aluminum Alloys (알루미늄 합금의 GMAW 용접)

  • 윤광희;한용섭
    • Journal of Welding and Joining
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    • v.12 no.1
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    • pp.16-27
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    • 1994
  • 1970년대 2번에 걸친 석유 파동 이후 재료의 경량화는 자동차, 우주항공분야에서 중요한 문제로 대두되었다. 알루미늄합금은 높은 강도/밀도비, 내식성, 인성 및 저온 특성을 보유하고 있어 일반 가정용품에서 자동차, 우주항공, 선박같은 수송장비까지 여러분야에 사용되고 있으며, 그 사용량과 적용분야는 해가 갈수록 증가하고 있다. 알루미늄합금의 용접특성과 용접 시공기술에 대한 연구결과는 상당히 많이 발표되어 있으나, 실제 현장용접시에는 기공, 불완전 용입 등의 예상치 못한 용접불양이 발생한다. 알루미늄합금의 용접 방법으로는 GTAW, GMAW 등의 보호가스 용접이 주로 사용되고 있다. 본 고에서는 알루미늄합금의 GMAW용접 특성과 용접시 용접 결함에 대하여 간단히 기술하고자 한다.

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Dynamic behavior of GMA considering metal transfer (금속이행을 고려한 GMA 용접 시스템의 동특성 해석)

  • 박세홍;김면희;강세령;최상균;이상룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.565-568
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    • 2002
  • Welding variables and conditions in gas metal arc welding (GMAW) effect on the weld quality and productivity, extensive research efforts have been made to analyze the welding variables and conditions. In this study dynamic behavior of GMAW system is investigated using the characteristic equations of the power supply, wire and welding arc. Characteristic equation of wire is modified to include the effect of droplets attached at the electrode tip. The dynamic characteristics of arc length, current, voltage with respect to the step, ramp inputs of CTWD was simulated, seam tracking procedure using arc sensor was simulated with variable V-Groove geometries and weaving frequencies. From results of simulation, some predictions about dynamic characteristics of GMAW and welding process are available. The proposed simulator and results appear to be utilized to determine the proper welding conditions, to be improved by considering power supply dynamic characteristics.

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A Study on Weld Line Detection and Wire Feeding Rate Control in GMAW with Vision Sensor (GMAW에서 시각센서를 이용한 용접선 정보의 추출과 와이어 승급속도의 제어에 관한 연구)

  • 조택동;김옥현;양상민;조만호
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.600-607
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    • 2001
  • A CCD camera with a laser stripe was applied to realize the automatic weld seam tracking in GMAW. It takes relatively long time to process image on-line control using the basic Hough transformation, but it has a tendency of robustness over the noises such as spatter and arc light. For this reason. it was complemented with adaptive Hough transformation to have an on-line processing ability for scanning specific weld points. The adaptive Hough transformation was used to extract laser stripes and to obtain specific weld points. The 3-dimensional information obtained from the vision system made it possible to generate the weld torch path and to obtain the information such as width and depth of weld line. We controled the wire feeding rate using informations of weld line.

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A Study on On-Line Quality Monitoring Using Arc Light in Gas Metal Arc Welding (GMAW에서 아크 빛을 이용한 실시간 용접품질 모니터링에 관한 연구)

  • 조택동;양상민
    • Journal of Welding and Joining
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    • v.18 no.4
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    • pp.82-86
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    • 2000
  • Gas metal arc welding(GMAW) is regarded as one of the best candidate for welding automation in industrial joining application. It is important to monitor the weld quality for the high performance weld automation. In GMAW, weld quality is closely related to arc stability especially. In this paper, arc light signal is measured and spectrum analyzed to the detect the variation of the weld quality. The FFT of the signal showed that the amplitude variance of FFT power spectrum was very large in poor weld process such as the decrease of weld bead width and height. The results show that it is possible to detect the weld defect position in weld process.

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The effect of external electromagnetic force in GMAW (외부 전자기력을 이용한 가스메탈 아크용접법에 관한 연구)

  • Lee, Seong-Ho;Lee, Jae-Yun;Kim, Jae-Seong;Lee, Bo-Young
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1741-1746
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    • 2003
  • Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

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Durability Analysis of Automotive AHSS Component Considering GMAW Condition (GMAW 용접조건을 고려한 자동차 AHSS 샤시부품의 내구해석)

  • Kwon, Hyuk-Sun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.83-83
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    • 2009
  • The automotive chassis components are structural assemblies that support the engine, suspension, and steering components of the vehicle. For the development of AHSS components, the durability analysis is important. In this paper, the low cycle fatigue property of AHSS was evaluated for the geometry complex and local plasticity in the base material. The GMAW optimization was implemented for the weld soundness using the moving least square method. And the weld S-N curves of AHSS were evaluated to access durability analysis for the weld region. For the verification, the durability analysis of the couple torsion beam axle (CTBA) was performed and compared to the rig test result. The durability analysis using the low cycle fatigue property and the evaluated weld S-N curve of AHSS met the good agreement with the test result.

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Analysis of Weld Pool Flow and Shape Considering the Impact of Droplets in GMAW (GMAW에서 용적입사를 고려한 용융지 유동 및 형상해석)

  • 박현성;이세현;엄기원
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.40-47
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    • 1998
  • In the present study, depressions of the GMA weld pool due to the impact of droplet are numerically investigated. The numerical simulation is conducted on the basis of the Navier-Stokes equation and the volume of fluid(VOF) functions. The kinetic energy of transferring droplet makes a depression of the weld pool surface. The surface active element affects the depression of the weld pool. The droplets transferred efficiently to the bottom of the weld pool, along with electromagnetic force make the finger shape penetration at the high current GMAW.

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