• 제목/요약/키워드: Glass mold

검색결과 295건 처리시간 0.026초

고속압밀법에 의해 제작된 유리섬유강화 PET 기지 복합재료의 최적제작조건 (Optimal Manufacturing Conditions of Glass Fiber Reinforced PET Matrix Composites by Rapid Press Consolidation Technique)

  • 이동주;신익재;김홍건
    • 대한기계학회논문집A
    • /
    • 제26권5호
    • /
    • pp.813-821
    • /
    • 2002
  • Glass fiber reinforced PET matrix composite was manufactured by rapid press consolidation technique as functions of temperature, pressure and time in pre-heating, consolidation and solidification stages. The optimal manufacturing conditions for this composite were discussed based on the void content, tensile, interlaminar shear and impact properties. In addition, the levels of crystallinity with various manufacturing conditions were measured using differential scanning calorimetry to investigate the mechanical properties of this composite material as a function of crystallinity. Among many processing parameters, the mold temperature and the cooling rate after forming were found to be the most critical factors in determining the level of crystallinity and mechanical properties. The level of crystallinity affects the tensile properties to some degree. However, impact properties are affected much more. It also affects the degree of ductility, which determines the impact energy of this material.

Brake Pad용 청동기지 복합재료의 마찰.마모특성에 관한 연구(I) (Study on the Tribo-Characteristics of Tin-Bronze Matrix Material for Brake Pad)

  • 송건;황순홍;공호성;최웅수;정동윤;허영무
    • Tribology and Lubricants
    • /
    • 제12권4호
    • /
    • pp.18-27
    • /
    • 1996
  • An interlaboratory wear testing was performed in order to understand the friction behaviors and the wear mechanisms of the sintered composites. The specimens were the sintered bronze matrix composites having various contents of friction additives, friction control agents and reinforcements. The variation of the wear characteristics according to the constituents of the composites as well as the wear conditions was investigated by SEM, EPMA, OM, the hardness testing and the measurement of friction. The specimen having glass fiber as the matrix reinforcement showed a remarkable increase in wear resistance as increasing the content of glass fiber. Graphite particles in the composites exhibited the lubricating effect and also resulted in the lowering strength of the matrix. Addition of Mo powder to the composites led to the deterioration of wear properties at the room temperature, however, an enhanced wear properties were obtained in the containing Mo at an elevated temperature.

변형 LIGA 공정을 통해 제작된 Microlens의 모델링 및 시뮬레이션 (Modeling and Simulation of Microlens Fabricated by Modified LIGA Process)

  • 김동성;이성근;양상식;권태헌;이승섭
    • 대한기계학회논문집A
    • /
    • 제26권9호
    • /
    • pp.1923-1930
    • /
    • 2002
  • In this paper, we present modeling and simulation of microlens formation by means of a deep X-ray lithography followed by a thermal treatment of a PMMA (Polymethylmethacrylate) sheet. According to this modeling, X-ray irradiation causes the decrease of molecular weight of PMMA, which in turn decreases the glass transition temperature and consequently causes a net volume increase during the thermal cycle resulting in a swollen microlens. In this modeling, the free volume theory including the relaxation process during the cooling process was considered. The simulation results indicate that the modeling in this study is able to predict the fabricated microlens shapes and the variation pattern of the maximum heights of microlens which depends on the conditions of the thermal treatment. The prediction model could be applied to optimization of microlens fabrication process and to designing a micro mold insert for micromolding processes.

누수 최소화를 위한 립 타입 전자력 플랩 밸브 (Lip Type Electromagnetic Flap Valve for Low Leakage)

  • 임인호;이기정;심우영;양상식
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2008년도 제39회 하계학술대회
    • /
    • pp.1476-1477
    • /
    • 2008
  • This paper reports on a flexible flap valve actuated by electromagnetic force under a constant pressure source. The flexible flap valve consists of the three main components: a flexible flap with a steel disk embedded in PDMS, an electromagnetic actuator and two glass plates with inlet and outlet. Sealing lip structures for improving the valve characteristics are added on the outlet of the bottom glass substrate. The flap valve is fabricated by the spin-coating process, the EDM process, SU-8 mold process and oxygen plasma treatment. The dimension of an assembled flap valve is $12mm{\times}20mm{\times}28mm$. The stroke volume of the flap valve is measured for various pressures and open times. When the input voltage of 30 V is applied for 0.33 s, the minimum stroke volume of the flap valve is 70 ${\mu}L$ at 50 kPa.

  • PDF

TV 유리의 반복 성형공정에서 3차원 금형 열사이클 해석 (Three Dimensional Thermal Cycle Analysis of Mold in Repeated Forming Process of TV Glass)

  • 황정해;최주호;김준범
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2000년도 추계학술대회논문집B
    • /
    • pp.192-198
    • /
    • 2000
  • Three dimensional thermal cycle analysis of the plunger is carried out in repeated forming process of the TV glass, which is continued work of two dimensional analysis where an efficient method has been proposed. The plunger undergoes temperature fluctuation during a cycle due to the repeated contact and separation from the glass, which attains a cyclic steady state having same temperature history at every cycle. Straightforward analysis of this problem brings about more than 90 cycles to get reasonable solution. An exponential function fitting method is proposed, which finds exponential function to best approximate temperature values of 3 consecutive cycles, and new cycle is restarted with the fitted value at infinite time. Number of cases are analyzed using the proposed method and compared to the result of straightforward repetition, from which one finds that the method always reaches nearly convergent solution within $9{\sim}12$ cycles, but turns around afterwards without further convergence. Two step use is found most efficient, in which the exponential fitting is carried out fer the first 12 cycles, followed by simple repetition, which shows fast convergence expending only 6 additional cycles to get the accuracy within 2 error. This reduces the computation cycle remarkably from 90 to 18, which is 80% reduction. From the parametric studies, one reveals that the overall thermal behavior of the plunger in terms of cooling parameters and time is similar to that of 2 dimensional analysis.

  • PDF

Thermal cycling과 시효처리가 Glass-Ionomer 수복재의 인장강도에 미치는 영향 (EFFECT OF THERMAL CYCLING AND AGING ON THE TENSILE STRENGTH OF GLASS-IONOMER RESTORATIVE MATERIALS)

  • 백병주;김문현;이승영;이승익;김재곤
    • 대한소아치과학회지
    • /
    • 제26권4호
    • /
    • pp.677-687
    • /
    • 1999
  • 본 연구에서는 구강환경과 유사한 액상의 조건하에서의 온도변화가 광중합형 글래스아이오노머계 수복재의 인장강도에 미치는 영향을 평가하기 위해 대조군으로 2종의 재래형 glass ionomer를 선택하고 실험군으로 2종의 광중합형의 resin-modified glass ionomer와 2종의 polyacid-modified resin composite을 선택한 다음 수중에서의 thermal cycling과 시효처리를 행하였으며, 다음과 같은 결론을 얻었다. 1. 글래스아이오노머 수복재의 인장강도를 측정한 결과, polyacid-modified resin composite, resin-modified glass ionomer 그리고 재래형 glass ionomer 의 순으로 나타났다. 2. 인장강도는 30일간의 시효처리로 증가되는 경향을 보였다. 3. 재래형 glass ionomer 수복재의 인장강도는 thermal cycling 처리로 증가되는 경향을 보였으며, $37^{\circ}C$의 증류수 중에 1시간 침적한 군과 10,000회의 thermal cycling을 비교한 결과 유의한 차이로서 강도의 증가를 나타냈다(P<0.01). 4. thermal cycling 군의 인장강도는 DR군이 45.4MPa로 최대치를, FL군이 13.4MPa로 최소치를 나타냈으며, 각 군간의 통계적 유의성을 검증한 결과 polyacid-modified resin composite의 인장강도가 나머지 군과 유의한 차이를 보였다(p<0.05). 5. 특성강도는 DR군이 48.6MPa로 가장 높은 강도치를 보였으나 Weibull 계수는 CG군이 8.9로 가장 높은 값을 보여 시험재료 중에서 가장 작은 강도의 분산을 나타냈다.

  • PDF

Polyamide-66/Glass fiber 블렌드 조성물의 물리적 특성 및 안경테 소재로써의 적용성에 관한 연구 (The Study on Physical Properties and Applicability of Material of Polyamide-66/Glass Fiber Blends Composition to the Eyewear Frame)

  • 손진영;이지은;최경만;배유환;김기홍
    • 한국안광학회지
    • /
    • 제18권4호
    • /
    • pp.365-371
    • /
    • 2013
  • 목적: 본 연구에서는 사출형 안경테 소재로 사용되고 있는 폴리아미드-12 수지인 TR-90을 대체하기 위하여 폴리아미드-66에 유리섬유(glass fiber)를 함량별로 블렌드하여 각 조성물의 물리적, 열적 특성을 평가하여 안경테로써의 적용 가능성을 검토하였다. 방법: 유리섬유의 함량 변화에 따른 폴리아미드-66 조성물의 특성변화를 고찰하기 위해 이축압출기를 이용하여 함량별 조성물을 제조하였다. 제조된 조성물의 기계적강도, 열적 특성, 코팅성 및 절삭가공성을 평가하였다. 이를 통하여 기존 TR 안경테 제품과의 성능 비교 및 안경테로써 적용 가능성을 평가하였다. 결과: 폴리아미드-66/유리섬유 조성물의 특성 평가 결과, 유리섬유의 함량이 증가할수록 성형수축율이 감소하며, 기계적 강도가 증가하는 것으로 나타났다. 유리섬유의 함량이 0 wt%인 경우 인장강도는 $498kg/cm^2$에서 30 wt%가 함유된 경우 $849kg/cm^2$까지 증가하였다. 코팅성 평가 결과 유리섬유 5 wt%에서는 코팅강도가 4 B였고, 그 이상에서는 5 B로 매우 우수한 코팅 특성을 나타내었다. 결론: 30 wt%의 유리섬유가 블렌드된 경우 기계적 강도가 크게 향상되나 이와 더불어 경도가 상승되며, 점도가 증가하여 사출온도가 높아지며, 제품에 플로우 마크가 생기는 것으로 나타났다. 유리섬유가 블렌드된 폴리아미드-66의 도료 코팅성은 모두 우수하였다. 전반적으로 물성 및 가공성 등을 평가해볼 때, 유리섬유의 함량이 약 10 wt% 내외의 경우 안경테로써의 적용이 가능하다고 판단된다.

초고압 현수애자의 Pin 형상에 따른 응력해석 (The Temperature Distribution Analysis and Temperature Rise Test of Pole Mold Transformer)

  • 조한구;박기호;한세원;윤문수
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2001년도 추계학술대회 논문집 전기물성,응용부문
    • /
    • pp.155-157
    • /
    • 2001
  • Various types suspension insulators made of toughness glass or porcelain are used in the power transmission. And, Insulators are continually subject to mechanical and electrical stresses which depend on the characteristics of the line. The main factor that influence the increase in reliability of insulators. In operation is the capacity of the design to withstand the certain load over a long time, the mechanical strength of the insulators. This paper describes the results of a study on the stress analysis of suspension insulator based on the finite element analysis using NASTRAN. And, the mechanical strength was evaluated through such as kinds of pin type.

  • PDF

신소재 복합재료를 이용한 비굴착 지하매설관 보수-보강공법 (Trenchless Repairing-Reinforcing Process of Underground Pipes with Advanced Composite Materials)

  • 진우석;권재욱;이대길;유애권
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
    • /
    • pp.43-48
    • /
    • 2001
  • To overcome the disadvantages of conventional excavation technology, various trenchless (or excavation free, or no-dig) repair-reinforcement technologies have been developed and tried. But trenchless technologies so fat developed have some brawbacks such as high cost and inconvenience of operation. In this study, a repairing-reinforcing process for underground pipes with glass fiber fabric polymer composites using VARTM(Vacuum Assisted Resin Transfer Molding) has been developed. The developed process requires shorter operation time and lower cost with smaller and simpler operating equipments than those of the conventional trenchless technologies. For the reliable operation of the developed method, a simple method to apply pressure and vacuum to the reinforcement was devised and flexible mold technology was tried. Also, resin filling and cure status during RTM process were monitored with a commercial dielectrometry cure monitoring system, LACOMCURE. From the investigation, it has been found that the developed repairing-reinforcing technology with appropriate process variables and on-line cure monitoring has many advantages over conventional methods.

  • PDF

T헝 마이크로채널 연결부 압력구동 유동의 PIV계측 (PIV Measurements of the Pressure Driven Flow Inside a T-Shaped Microchannel Junction)

  • 최제호;이인섭
    • 한국가시화정보학회지
    • /
    • 제1권1호
    • /
    • pp.75-81
    • /
    • 2003
  • A custom micro-PIV optics assembly has been used to measure the flow fold inside a T-junction of a microchannel. The micro-PIV system consists of microscope objectives of various magnifications, a dichroic cube, and an 8-bit CCD camera. Fluorescent particles of diameters 620 nm have been used with a Nd:YAG laser and color filters. A programmable syringe pump with Teflon tubings were used to inject particle-seeded distilled water into the channel at flow rates of 2.0, 4.0, 6.0 mL/hr. The micro-channels are fabricated with PDMS with a silicon mold, then O$_{2}$ -ion bonded onto a slide glass. Results show differences in flow characteristics and resolution according to fluid injection rates, and magnifications, respectively. The results include PIV data with vector-to-vector distances of 2 $\mu$m with 32 pixel-square interrogation windows at 50$\%$ overlap.

  • PDF