• Title/Summary/Keyword: Glass industries

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Identification of Cutting Mechanisms in Orthogonal Cutting of Glass Fiber Reinforced Composites

  • Choe Gi-Heung
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2000.11a
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    • pp.39-45
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    • 2000
  • In recent years, composite materials such as fiber reinforced plastics (FRP) have gained considerable attention in the aircraft and automobile industries due to their light weight, high modulus and specific strength. In practice, control of chip formation appears to be the most serious problem since chip formation mechanism in composite machining has significant effects on the finished surface [1,2,3,4,5]. Current study will discuss frequency analysis based on autoregressive (AR) time series model and process characterization in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized model composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlation between the different chip formation mechanisms and model coefficients are established.(omitted)

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Evaluation of Inhomogeneous Deformation and Stress Concentration In Polymer Composites Injection Weld by means of Thermoelastic Techniques

  • Lim, Jae-Kyoo;Kim, Yon-Jig
    • Journal of Mechanical Science and Technology
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    • v.15 no.12
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    • pp.1616-1622
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    • 2001
  • Fiber composite materials are widely used in aerospace industries due to their high specific strength and stiffness. Especially, the increasing use of polymer composite materials for injection of automobile components has led to a considerable interest in the application of stress pattern analysis by thermal emission to these composite materials. Therefore, in this study the microstructure of glass fiber orientation at the parent and weld line of polycarbonate is observed by a light transmission. And we also investigate a stress concentration model of a notch including short glass fibers. Especially the polymer injection weld reorients the fiber to suggest a new method for the evaluation of inhomogeneous deformation.

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A New Chemical for the Separation of the CRT Panel Glass from its Funnel

  • Lee, Ki-Won;Byun, Ji-Young;Kim, Kyong-Tae;Oh, Jong-Kee
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.71-75
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    • 2001
  • The first step for recycling the CRT bulb is to remove frist seals between the panel and funnel. For this purpose, various kinds of methods have been used. One of those is to use the nitric acid, which is a proven technology and widely used in CRT-making industries. The process. however. has a problem of NOx generation. Such a drawback can be overcome by using a new chemical. This new chemical can remove the frit without NOx generation. This paper describes the dissolution ability of the chemical for lead and zinc oxides and the application to the separation of the CRT panel from its funnel.

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A Study on the Cutting Characteristics of the Glass Fiber Reinforced Plastics by Drill Tools (드릴에 의한 유리섬유강화플라스틱의 절삭특성에 관한 연구)

  • 박종남;조규재
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.15-21
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    • 2004
  • Composite materials are widely used to make all kinds of machine parts, internal and structural materials of cars, aerospace industries, building structures, ship materials, sporting goods and others. It is worth the while to use composite materials as various substitutions when compared with others. But the use is limited in the field of the mechanical processing because of its difficulties in processing. Thus, it is proved that the surface is rough in and out of the hole processing the GFRP with HSS drill in the vertical machining center.

Reduction of the air consumption in the air conveyor with the air slit (공기 슬릿 구조를 이용한 공기 부상 컨베이어의 공기 소모량 감소)

  • 이학구;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.231-236
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    • 2004
  • The area of flat glass panel displays such as LCD (Liquid crystal display) and PDP (Plasma display panel) has been increased more than 2 $\times$ 2 m$^2$ for productivity improvement. However, such a large panel area incurs large panel deflection during panel transfer using robots or AGV (Automated guided vehicle) systems. Therefore, electronic industries are making an effort to find an alternative transfer system for the large glass panels with small deflection. The air conveyor with porous pads is one plausible solution, but it becomes expensive because the large porous pads cost much and air consumption increases as the panel area increases. In this work, a simple air slit levitating conveyor was devised to lower the equipment cost and to reduce the air consumption of system. The air flow model between the LCD glass panel and conveyor was constructed and its validity was verified by experiments. To minimize the air consumption, the conveyor dimensions were optimized, and the air consumptions between the air conveyors with the air slit and that with the porous pad were compared.

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Experimental Study in Order to Get the Spherical Particles of Silica Glass by Autogenous Grinding with a Stirred Mill

  • Kotake, Naoya;Toida, Naoyuki;Sato, Yosuke;Kanda, Yoshiteru;Tsubaki, Junichiro;Ishikawa, Tsuyoshi;Nagaoka, Osamu
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.84-87
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    • 2001
  • A demand for the aggregates is increasing in the field of civil and architectural industry and so on. In these industries, the particle size and shape of aggregates are important factors and especially spherical or rounded particles are desired. In Japan, waste glass is used as one of the aggregate materials for the pavement or the construction. In this study based on the frictional action of material on each other, an autogenous grinding of silica glass with a stirred mill were carried out in order to eliminate flakelike or squarish particles and get spherical or rounded ones for aggregate materials. The autogenous grinding experiments were conducted by applying loads to the particle layer of silica glass. The particle shape was evaluated by the shape index, N/T and the degree of circularity, Ψ$_{ci}$ . The unfractured particles (20~13mm) were evaluated by N/T and Ψ$_{ci}$ , and the products (finer than 10${\mu}{\textrm}{m}$) by Ψ$_{ci}$ . As a result, N/T of the unfractured particles decreased with an increase of grinding time. Ψ$_{ci}$ of the unfractured particles and the products increased with an increase of grinding time (; progress of grinding), and became almost constant in the long time grinding. These tendencies were not changed by the applied load on the particle layer, but the limit value of Ψ$_{ci}$ at the products were varied with the applied load.plied load.

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Estimation of Total Dust Concentration Complying with the TLV of Airborne Man-made Mineral Fibers by Regression Analysis (회귀분석에 의한 공기중 인조광물 섬유 허용기준과 부합하는 총분진 농도의 추정)

  • Shin, Yong Chul;Yi, Gwang Yong
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.9 no.2
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    • pp.158-166
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    • 1999
  • The purpose of this study was to investigate the correlation between airborne total dust and man-made mineral fibers (MMMF), and to estimate total dust concentration to maintain below the American Conference of Governmental Industrial Hygienists (ACGIH) Threshold Limit Value (TLV$^{(R)}$) for the MMMF. The regression coefficients between airborne total dust concentrations and fiber concentrations determined in the industries producing glass fibers, rock wool. refractory ceramic and continuous filament glass fibers products were 0.41, 0.42, 0.20 and 0.19, respectively. The size characteristics of fibers as well as the amounts of contaminated non-fibrous dusts could affect the correlation intensities. When total dust and fiber exposure data were compared with the occupational exposure limits, there was a large gap between two evaluation results. The regression coefficient between total dust and fiber data was increased ($r^2=0.88$) in the process of insulation installation generating in the higher levels of glass or rock wool fibers. In this case, an estimated total dust concentration of glass wool or rock wool fibers complying with the ACGIH TLV (1 f/cc) was $1.7mg/m^3$. In conclusion, the total dust and fibers concentrations was highly correlated at the higher exposure levels so that total dust-monitoring data could be used to control simply and economically and to estimate worker's exposure to fibers.

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A New Multi-Stage Layout Approach for Optimal Nesting of 2-Dimensional Patterns with Boundary Constraints and Internal Defects (경계구속 및 내부결함을 고려한 이차원 패턴의 최적배치를 위한 다단계 배치전략)

  • 한국찬;나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3236-3245
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    • 1994
  • The nesting of two-dimensional patterns onto a given raw sheet has applications in a number industries. It is a common problem often faced by designers in the shipbuilding, garment making, blanking die design, glass and wood industries. This paper presents a multi-stage layout approach for nesting two-dimensional patterns by using artificial intelligence techniques with a relatively short computation time. The raw material with irregular boundaries and internal defects which must be considered in various cases of nesting was also investigated in this study. The proposed nesting approach consists of two stages : initial layout stage and layout improvement stage. The initial layout configuration is achieved by the self-organizing assisted layout(SOAL) algorithm while in the layout improvement stage, the simulated annealing(SA) is adopted for a finer optimization.

Air Fluid Analysis between Porous PE-Plate and Glass in Air-Floating FPD Conveyor System (공기부상 FPD 이송장치에서 다공질판과 글래스 사이의 공기유동 해석)

  • Lho, Tae-Jung;Shon, Tae-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.4
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    • pp.878-885
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    • 2008
  • The FPDs(Flat Panel Displays) such as LCD(Liquid Crystal Display) and PDP(Plasma Display Panel) and OLED(Organic Light Emitting Diode), recently, have been substituted for CRT(Cathode Ray Tube) displays because they have a convex surface, small volume, light weight and lower electric power consumption. The productivity of FPDs is greatly dependent on the area of thin glass panel with 0.6 - 0.8mm thickness because FPDs are manufactured by cutting a large-scaled thin glass panel with patterns to the required product dimensions. So FPD's industries are trying to increase the area of thin glass panel. For example, the thin glass panel size of the 8th generation is 2,200mm in width, 2,600mm in length and 0.7mm in thickness. The air flows both in the thin glass panel and in the porous PE-plate surface were modeled and analyzed, from which a working condition was estimated. The thin glass panel on the porous PE-plate surface with self-lubricating characteristics was investigated and compared with that on the square duct floating bar surface with many holes of 1mm diameter when the thin glass panel contacts the floating bar surface due to malfunction of electric power supply.

A Study on the Realtime Monitoring System of the WAFER PROCESS (WAFER PROCESS 실시간 모니터링 시스템에 관한 연구)

  • Kim, Hyo-Nam
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2015.01a
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    • pp.297-298
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    • 2015
  • 반도체 제조 및 FPD제조 공정 중 WAFER 및 GLASS 제품의 상태를 직접적으로 관리하는 기술로서 기존에 널리 사용하고 있는 방법은 CHAMBER의 온도나 상태 등의 설비 컨디션 상태를 관리 모니터링 하는 것이다. 반도체 제조의 공정비용을 최소화하기 위하여 기존 방법과 달리 WAFER 및 GLASS의 온도 상태 등을 직접적으로 모니터링 하는 시스템으로 반도체 FPD제조 공정 중 장비의 개별 특성에 따라 제품의 공정 편차로 인해 발생되는 공정불량을 실시간으로 모니터링함으로서 불량을 최소화 할 수 있는 시스템을 제안한다.

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