• 제목/요약/키워드: Glass composites

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Change of Mechanical Properties of Injection-Molded Glass-Fiber-Reinforced Plastic (GFRP) According to Temperature and Water Absorption for Vehicle Weight Reduction (차량 경량화를 위한 사출성형 유리섬유강화플라스틱의 온도 및 수분 흡수에 따른 기계적 물성 변화)

  • Chun, Doo-Man;Ahn, Sung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.199-204
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    • 2013
  • Owing to the global energy crisis, studies have strongly focused on realizing energy savings through vehicle weight reduction using light metal alloys or polymer composites. Polymer composites afford many advantages including enabling the fabrication of complex shapes by injection molding, and glass and carbon fibers offer improved mechanical properties. However, the high temperature in an engine room and the high humidity during the rainy season can degrade the mechanical properties of the polymer. In this study, the mechanical properties of injection-molded glass-fiber-reinforced polymer were assessed at a temperature of $85^{\circ}C$ and the maximum moisture absorption conditions. The result showed a 23% reduction in the maximum tensile strength under high temperature, 30% reduction under maximum moisture absorption, and 70% reduction under both heat and moisture conditions. For material selection during the design process, the effects of high temperature and high humidity should be considered.

Damage Evaluation of Glass Fiber/PET Composite Using Acoustic Emission Method (음향방출법을 이용한 Glass Fiber/PET 복합재료의 손상평가)

  • 김상태;김덕윤
    • Composites Research
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    • v.14 no.1
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    • pp.1-7
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    • 2001
  • In this study, damage evaluation of glass fiber reinforced thermoplastic composites was investigated with acoustic emission method. Specimens of 1.7mm thickness laminate were made from PET and 7 layers o171ass fabrics. Notch and impact loading were added to the specimen and normal tensile test and tensile test with the dead load were carried out. AE signal was measured as the functions of notch ratio to the width0 and impact energy in order to find out the correlation between fracture mode and AE parameters. The result has shown that low amplitude of AE signal was due to the microcrack of matrix and its growth, whereas the amplitude in the mid range was the response to the delamination and interfacial separation. In the range of high amplitude above 90dB. the fracture of glass fabric was found. Tensile strength decreased with increasing notch ratio to the width and impact energy because of tile effect or delamination, the cracking of matrix and stress concentration. In proportion to the size of damaged area. AE signal showed its wider range of frequency and energy as well as increased number of hits.

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Microstructure and Microwave Dielectric Properties of Glass $(La_2O_3-B_2O_3-TiO_2)$/Ceramic Composites ($(La_2O_3-B_2O_3-TiO_2)$ 세라믹 조성에서의 미세 조직 과 마이크로 유전체 특성)

  • Jung, Byung-Hae;Hwang, Seong-Jin;Han, Tae-Hee;Kim, Hyung-Sun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.138-138
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    • 2003
  • Low temperature co-fired ceramic (LTCC) technology offers significant benefits over the other established packaging technologies for high density, high microwave frequency, and fast signal application. Most conventional electroceraramics do not meet the basic requirements in respect of sinterability for LTCC technology. Attention is, therefore, focused on the role of glasses because of the capability they supply with lower sintering temperatures. In this study, commercial ceramic (MBRT-90) in the system BaO-N $d_2$ $O_3$-Ti $O_2$ (BNT: 40 ~ 80 wt%) and L $a_2$ $O_3$- $B_2$ $O_3$-Ti $O_2$ glass (LBT;60 ~ 20 wt%) were prepared. These glass/ceramic composites were evaluated for sintering behavior, phase evaluation, densities, interface reaction, crystallinity, microstructure and microwave dielectric properties. It was found that the addition LBT glass frits significantly lowered the sintering temperature to below 90$0^{\circ}C$ and as temperature increased (750~90$0^{\circ}C$) densification developed dynamically which was meant to be as over 95% of relative density. It is supposed that in the microstructure, the grain size was increased accompanying with the formation of different phases such as LaB $O_3$ and Ti $O_2$ under the condition of increasing sintering temperature. The sintered bodies represented applicable dielectric properties, namely 20 ~ 40 for $\varepsilon_{{\gamma}}$, ~ 10000 GHz for Q* $f_{0}$ and 10~80 ppm/$^{\circ}C$ for $\tau$$_{f}$. The results suggest that the composite is one of feasible candidates for the microwave use in LTCC technology.y.e use in LTCC technology.y.

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Fatigue Characterization of Glass/Polypropylene Composite Bone Plates Locked with an Artificial Tibia under Moisture Environment (인조골에 체결된 유리섬유/폴리프로필렌 복합재료 고정판의 수분 환경 피로 특성)

  • Han, Min-Gu;Chang, Seung-Hwan
    • Composites Research
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    • v.26 no.5
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    • pp.328-333
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    • 2013
  • In this study, bone plate made of glass/polypropylene composite material which was applied to an artificial bone was tested to check the service ability under fatigue loading. To check serviceability of composite bone plates fatigue test was carried out considering changes in the moisture absorption rate, locking position of screws and loading condition. Test results showed that all the tested specimens had the fatigue life more than one million cycles which was much higher fatigue life than the expected value of 650,000 cycles. Screw position was not critical impact on the deformation of the fracture site. In this paper, the mechanical performance of the glass/polypropylene composite was verified by fatigue test under various water absorption conditions, and this result may give useful information on the design of composite bone plate.

Measurement of outgassing rates of Kevlar and S-Glass materials used in torque tubes of High Tc Superconducting (HTS) Motors

  • Thadela, S.;Muralidhar, BVAS;Kalyani, B;Choudhury, UK;Yadav, SN;Rao, V.V.
    • Progress in Superconductivity and Cryogenics
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    • v.20 no.4
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    • pp.11-15
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    • 2018
  • Torque tubes in High Temperature Superconducting (HTS) motor transfer torque from superconducting field winding rotor to the room temperature shaft. It should have minimum heat conduction property for minimizing the load on cryo-refrigerator. Generally, these torque tubes are made with stainless steel material because of high strength, very low outgassing and low thermal contraction properties at cryogenic temperatures and vacuum conditions. With recent developments in composite materials, these torque tubes could be made of composites such as Kevlar and S-Glass, which have the required properties like high strength and low thermal conductivity at cryogenic temperatures, but with a reduced weight. Development and testing of torque tubes made of these composites for HTS motor are taken up at Bharat Heavy Electricals Limited (BHEL), Hyderabad in collaboration with Central Institute of Plastics and Engineering Technology (CIPET), Chennai and Indian Institute of Technology (IIT), Kharagpur. As these materials are subjected to vacuum, it is important to measure their outgassing rates under vacuum conditions before manufacturing prototype torque tubes. The present study focusses on the outgassing characteristics of Kevlar and S-Glass, using an Outgassing Measurement System (OMS), developed at IIT Kharagpur. The OMS facility works under vacuum environment, in which the test samples are exposed to vacuum conditions over a sufficient period of time. The outgassing measurements for the composite samples were obtained using pressure-rise technique. These studies are useful to quantify the outgassing rate of composite materials under vacuum conditions and to suggest them for manufacturing composite torque tubes used in HTS motors.

Evaluation of Applicability of Circuit-analog Radar Absorbing Structures for High Temperature in 350℃ and Hot-wet Environment (고온용 Circuit-analog 전파흡수구조의 350℃ 및 열 수분 환경에서의 적용성 평가)

  • Min-Su Jang;Ho-Beom Kim;Heon-Suk Hong
    • Composites Research
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    • v.36 no.5
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    • pp.335-341
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    • 2023
  • We proposed a high-temperature circuit-analog radar absorbing structures (CA-RAS), and evaluated radar absorption performance and tensile properties in 350℃ and a hot-wet environment. The CA-RAS was implemented with a glass/cyanate ester composites and a square resistive pattern layer, and reflection loss was measured by 350℃ and after exposure of hot-wet condition using free space measurement. And the tensile strength at 350℃ and after exposure of hot-wet condition was measured according to the ASTM D638. The proposed CA-RAS showed a 4 GHz of -dB bandwidth and -20 dB of a peak value at 350℃. In addition, there was no deterioration in absorption performance after exposure to a hot-wet condition. The tensile strength value of more than 95% compared to the strength of the glass/cyanate ester composite was confirmed at 350℃ and after exposure of hot-wet condition. Through this, the applicability of CA-RAS proposed in this study was confirmed as a load bearing structure for stealth weapon exposed to high temperature and hot-wet environment.

Physical Properties and Preparation of HDPE Filled with Microencapsulated Glass Beads (마이크로 캡슐화된 Glass bead 충전 HDPE 복합재의 제조와 물리적 성질)

  • Kim, Dong-Kook;Kim, Kwang-Ho;Im, Seung-Soon;Noh, Si-Tae
    • Applied Chemistry for Engineering
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    • v.3 no.3
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    • pp.430-439
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    • 1992
  • To improve the adhesion of interface and dispersion of glass beads in the composite, HDPE filled with glass brads, we encapsulated the g1ass beads with polymer by phase separation method using complex coacervation in organic solvent. EMAA and EAA were used as the polymeric wall materials. The microencapsulation efficiency and morphology were observed by thermogravimetric analysis and SEM, respectively. And also we investigated the physical and dynamic mechanical properties of the composite as the function of the beads contents and microencapsulation efficiency. Compared with the composite containing non-treated glass beads, the decrease in tensile strengthe of the composites containing the encapsulated glass beads become markedly small, and about 30~40% Increase in tensile modulus was observed. From the results of the dynamic mechanical analysis, it was found that the adhesion of interface and dispersion could be improved upon encapsulation.

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Flexural strengthening of RCC beams using FRPs and ferrocement - a comparative study

  • Ganesan, N.;Bindurania, P.;Indira, P.V.
    • Advances in concrete construction
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    • v.10 no.1
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    • pp.35-48
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    • 2020
  • This paper deals with a comparative study among three different rehabilitation techniques, namely, (i) carbon fibre reinforced polymer (CFRP), (ii) glass fibre reinforced polymer (GFRP) and (iii) ferrocement on the flexural strengthening of reinforced cement concrete (RCC) beams. As these different techniques have to be compared on a level playing field, tensile coupon tests have been carried out initially for GFRP, CFRP and ferrocement and the number of layers required in each of these composites in terms of the tensile strength. It was found that for the selected constituents of the composites, one layer of CFRP was equivalent to three layers of GFRP and five layers of wiremesh reinforcement in ferrocement. Rehabilitation of RCC beams using these equivalent laminates shows that all the three composites performed in a similar way and are comparable. The parameters selected in this study were (i) the strengthening material and (ii) the level of pre-distress induced to the beams prior to the rehabilitation. It was noticed that, as the levels of pre-distress decreases, the percentage attainment of flexural capacity and flexural stiffness of the rehabilitated beams increases for all the three selected composites used for rehabilitation. Load-deflection behavior, failure modes, energy absorption capacity, displacement ductility and curvature ductility were compared among these composites and at different distress levels for each composite. The results indicate that ferrocement showed a better performance in terms of ductility than other FRPs, and between the FRPs, GFRP exhibited a better ductility than the CFRP counterpart.

A Study on the Impact Fracture Behavior of Glass Fiber Polyethylene Composites (GF/PE 복합재료의 충격파괴거동에 관한 연구)

  • 엄윤성;최영근;양병춘;김형진;고성위
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.39 no.3
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    • pp.167-173
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    • 2003
  • Many of researches regarding mechanical properties of composite materials are associated with humid environment and temperature. Especially the temperature is a very important factor influencing the design of thermoplastic composites. However, the effect of temperature on impact behavior of reinforced composites have not yet been fully explored. An approach which predicts critical fracture toughness G$_{IC}$ was performed by the impact test in this work. The main goal of this work is to study the effect of temperature and span of specimen supports on the results of Charpy impact test for GF/PE composite. The critical fracture energy and failure mechanism of GF/PE composites were investigated in the temperature range of $60^{\circ}C;to;-50^{\circ}C$ by the Charpy impact test. The critical fracture energy showed the maximum at the ambient temperature, and it tended to decrease as the temperature increased or decreased from the ambient temperature. The major failure mechanisms are the fiber matrix debonding, the fiber pull-out and/or delamination and the matrix deformation.n.

A Study on Flexural Behaviors of Sandwich Composites with Facesheets of Unequal Thickness (면재 두께가 다른 샌드위치 복합재의 굽힘 거동 연구)

  • Shin, Kwang-Bok;Lee, Jae-Youl;Ryu, Bong-Jo;Lee, Sang-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.2 s.39
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    • pp.201-210
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    • 2007
  • Sandwich composites made of glass fabric epoxy facesheets with aluminum honeycomb core or balsa core is considered for the structural design of bodyshell of a Korean Low Floor Bus. Initially, in order to select the optimal facesheet and core materials in design stage, the flexural response of a sandwich composite is a critical importance. In this study, theoretical formula which could easily and quickly evaluate and obtain the flexural responses such as deflection and flexural stiffness of a sandwich composite subjected to external load was established. This theory could calculate the flexural responses of sandwich composites with narrow as well as wide width and with facesheets of unequal thickness, and also distinguish between the bending and shear effects of deflection. Finite element analysis using ANSYS V10.0 was used to offer the best elements for real sandwich composites, and flexural test according to ASTM C393 was conducted to compare with the results of theoretical formula and finite element analysis. The results show that the flexural responses of sandwich composites using proposed theoretical formula is in good agreement with those of experiment and finite element method.