• 제목/요약/키워드: Gear strength analysis

검색결과 117건 처리시간 0.023초

리클라이너 결합 성능 향상을 위한 섹터투스의 롤오버 저감 방법 (Reduction of the Roll-Over of the Sector Tooth for Achieving Improved Recliner Locking Performance)

  • 이상훈;최홍석;장명진;김동수;배재호;고대철;김병민
    • 대한기계학회논문집A
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    • 제34권11호
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    • pp.1623-1630
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    • 2010
  • 본 연구에서는 자동차용 시트 리클라이너의 주요 부품인 섹터투스 결합부의 롤오버 저감을 위한 효과적인 성형 방법을 제시하였다. 기존의 성형 공정에 의하여 발생한 과도한 롤오버 때문에 섹터투스 내측기어와 결합 부품인 폴투스 외측기어 간의 정확한 결합이 이루어지지 않아 승차감 및 안전성이 저하된다. 따라서 성형 시, 소재를 롤오버 측으로 유동시켜 롤오버량을 최소화 해야 하며, 이를 위하여 국부 돌기형 다이, 코이닝 펀치를 이용한 방법 및 가변 역클리어런스를 통한 롤오버 저감 방법에 대해 유한요소해석으로 비교 평가 하였고, 이를 검증하기 위해 금형 제작 및 실험을 수행하였다. 실험 결과, 가변 역클리어런스를 이용한 방법이 롤오버 저감 및 금형 강도 측면에서 우수한 특성을 가지는 것을 확인할 수 있었다.

카메라 보스 및 기어의 CAE를 이용한 재설계 (Redesigning Camera's Boss and Gear using by CAE)

  • 오상환;김왕도;정종교
    • 한국CDE학회지
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    • 제4권3호
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    • pp.26-31
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    • 1998
  • Recent trend of popularity of CAE(Computer Aided Engineering) tools and its availability, partly contributed by significant price reduction of H/W and SW, makes us believe CAE has already established terra firma as de jure tools, enablint the design improvement in the manufacturing am. However, if your jobs are required to be working closely with engineers located in the front line of manufacturing site, CAE is observed far from popularity, still being regarded as exclusive tools for engineers holding advanced degrees. Conventional methodologies depending on knowledge that was accumulated thorough trial and errors, depending primarily on engineering tables and formulas or proprietary know-how, are preferred as the de factor standard under the roof of contemporary development shops. Samsung camera, having stared its business since early 、80, has accumulated enough technological strength to compete in the world market. As today's consumers demand more sophisticated featured-lighter weight, built-in multi zoom and miniature size fitting in the palm-from camera manufacturer, so should Samsung camera respond to ever-delicate consumer's needs with great flexibility. Consequently conventional designers, without sophisticated analytical tools, with encounter solving the critical design factors that have never been treated as seriousness-marginal safety factors induced by reduced size of parts. In the study, CAE results of boss and gears were demonstrated as examples, which confirms the facts that the simple analysis done by front line designers, can bring distinguishable effects on the potential improvements of design and on the consequential influences on the future design process-simulation before actual tooling and productions.

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황해에 분포하는 살오징어의 음향산란강도 특성 및 분포밀도 추정 (Acoustical backscattering strength characteristics and density estimates of Japanese common squid distributed in Yellow Sea)

  • 이경훈;최정화;신종근;장대수;박성욱
    • 수산해양기술연구
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    • 제45권3호
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    • pp.157-164
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    • 2009
  • Due to change of various marine environments according to seawater temperature rising, Japanese common squid(Todarodes pacificus), which was distributed in East Sea, was recently caught in Yellow Sea during a summer season from 2006. The fishery resources density research was carried out in Korea-China Provisional Water Zone using trawl fishing gear and acoustics in National Fisheries Research & Development Institute in Korea. This paper showed the analysis on the acoustical backscattering strength by two frequencies(38kHz, 120kHz) for Japanese common squid by acoustical scattering theoretical model based on size distribution for survey period, and estimate the density distribution for squid s integrated layer which was extracted from any scatterers distributed in water column using two frequency difference method which has been used to distinguish fish shoals or specific target scatterers from sound scattering layer which is composed of various zooplankton. Furthermore, the entire range of their density estimation was suggested using by Monte Carlo simulation under considering each uncertainty such as size distributions or swimming angle and so on in survey area.

내열성 불소수지 코팅막의 열 안정성에 관한 연구 (Investigation into the Thermal Stability of Fluoropolymer Coating for Heat-Resistant Application)

  • 조혜진;류주환;변두진;최길영
    • 폴리머
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    • 제29권1호
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    • pp.96-101
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    • 2005
  • PTFE 및 PFA 등의 불소수지는 최대 연속 사용 온도가 260$^{\circ}C$에 달하는 고온 내열성 고분자 소재로서, 본 연구에서 수행된 280 $^{\circ}C$, 7주 간의 열노화에 의해서도 충분한 열적 안정성이 유지됨을 관측하였다. 그러나 기계적 강도, 융점 및 열분해 개시 온도 등의 소재적 물성이 유지됨을 의미하는 상기한 열적 안정성은 본 연구에서 수행된 코팅막으로서의 표면접촉각, 미세 모폴로지, 내스크래치성 분석에 의한 방법을 기준하면 충분하지 못하다는 것이 확인 되었다. 공기 치환율이 제어되는 기어식 노화시험기로 진행된 불소수지 코팅막의 280 $^{\circ}C$ 열노화에 대한 분석의 결과는 심각한 표면 모폴로지의 손상과 금속기재에 대한 접착력의 손실을 지적하고 있다.

유한요소해석을 통한 특수차량용 선회베어링의 구조 안전성 평가 (Structural Stability Evaluation for Special Vehicle Slewing Bearing using Finite Element Analysis)

  • 서현수;이호준;안태수
    • 한국산학기술학회논문지
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    • 제22권1호
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    • pp.511-519
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    • 2021
  • 저고도 비행으로 접근하는 적 비행 체계를 신속한 대응 사격으로 제압하는 대공화기용 특수 차량에 차체와 포탑의 회전동력 전달에 선회 베어링이 적용되고 있다. 특수 차량의 전투 임무 수행 과정에서 포탑 하중과 사격 시 발생되는 충격 하중 등이 복합적으로 작용할 때 구조적 안정성이 확보되어야 성공적인 기능 발휘가 가능하다. 선회 베어링의 구성품 중 링기어, 롤러 및 와이어 레이스의 형상과 소재 특성을 고려하여 차량의 포탑 구동과 사격에 의해 작용하는 복합 하중에 대한 구성품의 안정성을 평가하고자 하였다. 안정성 평가를 위한 연구 방법으로는 공학 이론을 바탕으로 구성품의 강도 특성을 수치적 계산을 통해 살펴보고, 다음으로 상용 해석 프로그램인 ANSYS를 이용하여 구성 부품들에 대한 유한 요소 해석을 수행하였다. 이론적 해석과 유한 요소 해석 결과의 상호 비교 결과 매우 유사함을 확인할 수 있었다. 해석 중심으로 수행된 선회 베어링에 대한 구조 안정성 평가 결과로 보아 국산화 개발초기 예비 설계 단계에서 결정한 선회 베어링의 설계 강도가 충분함을 확인하였다.

프린터 음질평가를 위한 순음도 설계 (Tonality Design for Sound Quality Evaluation in Printer)

  • 김의열;이영준;이상권
    • 한국소음진동공학회논문집
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    • 제22권4호
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    • pp.318-327
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    • 2012
  • The operating sound radiated from a laser printer includes tonal noise components caused by the rotating mechanical parts such as gear, shaft, motor, fan, etc. The negative effects of the tonal noise components need to be considered in the process of developing a sound quality index for the quantitative evaluation of the emotional satisfaction in terms of psycho-acoustics. However, in a previous paper, it was confirmed that the Aures tonality did not have enough correlation with the results of jury evaluation. The sound quality index based on loudness, articulation index, fluctuation strength has a little problem in considering the effects of rotating mechanical parts on the sound quality. In this paper, to solve the tonality evaluation problem, the calculation algorithm of Aures tonality was investigated in detail to find the cause of decreasing the correlation. The new tonality evaluation model was proposed by modifying and optimizing the masking effect, loudness ratio, and shape of weighting curve based on the basic algorithm of Aures tonality, and applied to two kinds of operating sound groups in order to verify the usefulness of proposed model. As a result, it is confirmed that the proposed tonality evaluation model has enough correlation and usefulness for expressing the tonalness in the operating sounds of laser printers. In the following paper, this results will be used to model the sound quality index as the input data by using the classification algorithm.

Dual Mode Feedback-Controlled Cycling System for Upper Limb Rehabilitation of Children with Cerebral Palsy

  • Cho, Seung-Yeon;Kim, Jihun;Seo, Seong-Won;Kim, Sung-Gyung;Kim, Jaehyo
    • International Journal of Advanced Culture Technology
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    • 제7권1호
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    • pp.231-236
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    • 2019
  • Background/Objectives: This paper proposes a dual mode feedback-controlled cycling system for children with spastic cerebral palsy to rehabilitate upper extremities. Repetitive upper limb exercise in this therapy aims to both reduce and analyze the abnormal torque patterns of arm movements in three- dimensional space. Methods/Statistical analysis: We designed an exercycle robot which consists of a BLDC motor, a torque sensor, a bevel gear and bearings. Mechanical structures are customized for children of age between 7~13 years old and induces reaching and pulling task in a symmetric circulation. The shafts and external frames were designed and printed using 3D printer. While the child performs active/passive exercise, angular position, angular velocity, and relative torque of the pedal shaft are measured and displayed in real time. Findings: Experiment was designed to observe the features of a cerebral palsy child's exercise. Two children with bilateral spastic cerebral palsy participated in the experiment and conducted an active exercise at normal speed for 3 sets, 15 seconds for each. As the pedal reached 90 degrees and 270 degrees, the subject showed minimum torque, in which the child showed difficulty in the pulling task of the cycle. The passive exercise assisted the child to maintain a relatively constant torque while visually observing the movement patterns. Using two types of exercise enabled the child to overcome the abnormal torque measured in the active data by performing the passive exercise. Thus, this system has advantage not only in allowing the child to perform the difficult task, which may contribute in improving the muscle strength and endurance and reducing the spasticity but also provide customizable system according to the child's motion characteristic. Improvements/Applications: Further study is needed to observe how passive exercise influences the movement characteristics of an active motion and how customized experiment settings can optimize the effect of pediatric rehabilitation for spastic cerebral palsy.