• Title/Summary/Keyword: Gear Shaping

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Simulation of Enveloping Helical Gear Generation by Shaping Operation (헬리컬 인벨로핑 기어의 Shaping 가공 시뮬레이션)

  • Kim Hyung-Mo;Lee Ki-Yong;Lee Jae-Seol;Park Soon-Sub
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.253-254
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    • 2006
  • In this investigation, the authors propose a novel method of Enveloping Helical gear generation by shaping operation and a math model to simulate its manufacturing process. The tooth geometry of the Enveloping Helical Gear is analytically determined by simulating the conjugate motion between the workpiece(Enveloping Helical gear) and cutting tool(shaper cutter) in the generation process. It is expected that such math modeling capability will give engineers an opportunity to correct manufacturing related issues in the design phase and thereby reduce the developing period.

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A Study on Tooth Profile Error in Internal Gear Shaping (내치차 절삭시의 치형오차에 관한 연구)

  • 박천경;최영석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.154-162
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    • 1991
  • In this study, the simulation program is developed where the tooth profile error in internal gear shaping is calculated considering several factors which affect it. This factors are the circular feed of the pinion cutter, the interference by the geometric conditions of the cutter and the internal gear, the deviation from the theoretical involute profile of the cutter and the eccentricity of the cutter and the internal gear. With this program, the effects are investigated which the geometric conditions and the cutting conditions in internal gear shaping have on the tooth profile error of the internal gear. The condition for the minimization of it is derived and then the results of simulation are adequately verified by measurements of internal gears cut by a pinion cutter.

Tool Life Monitoring using AE Signal in Gear Shaping (기어가공식 AE 신호를 이용한 공구수명의 감시)

  • 최성필
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.130-134
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    • 1996
  • The characteristics of AE(Acoustic Emission) signal is related to cutting conditio, tool material, and tool geometry in metal cutting. The relation between AE signal and tool life was investigated experimentally. Experiment is carried out by gear shaping and SCM 420 workpiece. AE RMS voltage were increased according totool wear. It is suggested that maximum value of AE RMS voltage is an effective parameter to monitor tool life.

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Hybrid Control of Aircraft Landing Gear using Magnetorheological Damper (MR댐퍼를 적용한 항공기 착륙장치의 하이브리드 제어기법 연구)

  • Tak, Jun Mo;Viet, Luong Quoc;Hwang, Jai-Hyuk
    • Journal of Aerospace System Engineering
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    • v.12 no.1
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    • pp.1-9
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    • 2018
  • In this study, a hybrid control method that adjusts for the existing force control technique has been presented for consideration. The proposed hybrid control technique does away with the chattering phenomenon occurring in existing force control technique and provides high shock absorption efficiency. In order to design the controller for the landing gear with MR damper, the equation of motion of the landing gear was derived. The hybrid controller was designed after constructing a simulation model using Recur-Dyne, multi-body dynamic analysis software. The hybrid controller can reduce the maximum strut force and displacement based on the skyhook controller, and is able to get the high efficiency by making it work for the additional force control technique. In addition, an effective switching control technique and input shaping technique was applied to prevent the chattering in the drop simulation. Finally, the performance of the landing characteristics was evaluated throughout the various drop simulations.

Development of Forming Technology for Clutch Gear Using Artificial Neural Network (신경망을 이용한 클러치 기어의 정밀성형공법 개발)

  • Kang, Jae-Young;Kim, Byung-Min;Kim, Yeong-Hwan;Kim, Dong-Hawn
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.827-833
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    • 2011
  • Precision forging of gears has a lot of advantages when compared to conventional gear shaping, because it allows the manufacture of gear parts without flash and consequently without the need for subsequent machining operations. In this study, the cold forging process is determined to manufacture the cold forged product for the precision clutch gear used of a commercial automobile, To do this, shape ratio of initial shape having influence the forgeability of forged product is analyzed. The optimal initial shape of clutch gear is designed using the results of DEFORM-3D and the artificial neural network (ANN). The initial shape through the detail analysis results, such as metal flow, distributions of strain can be obtained.

A Case Study on the Easterly Wind Characteristics around Gangneung City (강릉지역 동풍 기류 특성에 대한 사례 분석 연구)

  • Lee, Sun-Gi;Kim, Won-Gi;Kim, Sang-Kook;Kim, Do-Soo;Ryu, Shi-Chan;Jeon, Sang-Sik;Park, Kee-Won;Bang, So-Young;Kim, Yeon-Hee;Nam, Jae-Cheol
    • Atmosphere
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    • v.15 no.4
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    • pp.191-202
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    • 2005
  • This study was conducted to estimate how vertically high and horizontally long a sea breeze occurred around Gangneung of the Korean peninsula would be reached to an inland. Geographically, gangneung is located on the center of the east coast shaping an arc, and a coastal line around gangneung has a form extending northwestward and southeastward, respectively. Therefore, an inflow of the northerly has similar effects of the sea breeze since a deep valley of Daegwallyeong, which is one of main ridges of the Taebaek mountains, not only reaches northeastward up to this region but also plays the part of the steering gear changing a wind direction from northerly to easterly, this is, the wind from sea. First of all, the study had defined the sea breeze as a wind blown from NNE to ESE, clockwise. And then, we analyzed characteristics of the sea breeze occurred around gangneung in view of the maximum wind speed and the wind direction for October 1st, 2003 through September 30th, 2004, the upper air database for May through June of 2004, and the wind vector database of AWS (Automatic Weather System). All meteorological information is collected at the weather station of gangneung and by the AWS which is being scattered around this region. Finally, the study figures out that how horizontally long a sea breeze would be reached depends on a level of the easterly inflow. At the first step of the inflow of the sea breeze, the wind from NNW blows into this region by keeping up the speed $3m{\cdot}s^{-1}$, and effects of the northerly are dominated with time and the wind at the inland blows out southwestward cause of the surface friction at the next step. On the other hand, there is no change of wind direction in the inflow at Daegwallyeong because a surface friction of there is smaller than around gangneung, relatively. In other word, the easterly blows toward Daegwallyeong. However, the wind speed is not higher than that of the coast around gangneung.