• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1997년도 제26회 추계학술대회
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• pp.3-42
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• 1997

A Development of Next Generation Gear Oils Is Very Complicated. Balancing Component Durability And Other Requirements (Fuel Economy, Etc.)Are Critical For A Successful Development Of The Next Generation Gear Oils.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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• pp.134-154
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• 2000

New engine design changes and ever increasing requirements make the design of gear oils challenging. Proper understanding of fundamental lubrication theory and formulation knowledge is necessary to develop new gear oils. This paper provides an overview on fundamentals of lubrication theory and functions of each additive. Also, key technical issues facing gear oils are discussed.

• Tribology and Lubricants
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• 제8권1호
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• pp.24-29
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• 1992

Friction and wear characteristics of gear oils added load carrying aditives, JS and DBP have been invesitigated using Shell Four Ball Tester and Cygnus and also compared with commercial gear oil. The Gear oil added DBP among them showed excellent friction and wear performances, which is deduced by action mechanism of additives. The surface analysis of the worn balls was conducted using an optical microscope.

• Tribology and Lubricants
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• 제11권5호
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• pp.136-143
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• 1995

The effect of additive chemistry on the serface fatigue of gears was investigated using the FZG gear tester and fluids based on an API GL-5 grade oil. Surface fatigue lives were determined as a function of load and additive chemistry. At 1.52 GPa, the removal of the primary extreme pressure additive (EP) from the fully formulated gear oil decreased the fatigue life of gears slightly (4%), however, the removal of the primary antiwear additive (AW) decreased the fatigue life of gears significantly (83%). At 1.86 GPa, the removal of the EP additive from the fully formulated gear oil decresed the gear fatigue life 27%, however, the removal of the primary AW additive decreased the fatigue life of gears significantly (75%). Micropitting was the dominant surface morphology in the dedendum of gears tested With two oils at load stage: one using the complete additive package, and a second where the EP additive has been removed. However, spalling is the primary failure mode of gears tested without an AW additive independent of whether an EP agent was present. Surface analysis of pinion gears showed the formation of a mixed phosphate/phosphite-oxide layer on the surface of gears tested with fluids containing an AW. Formation of this layer seems to be key to long fatigue life.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 the technical trends in the world automobile and lubricant market
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• pp.21-24
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• 2002

There is a trend with driveline lubricants toward improved thermal stability, vehicle component durability and fuel efficiency. These improvements can significantly reduce vehicle operating costs and improve customer satisfaction. Of these improvements, the fuel efficiency is getting a substantial attention due to recent focus on $CO_2$ emission control in Europe, Japan and $CAF{\'{E}}$ requirement in U.S.A. Lower viscosity axle oils and transmission fluids are currently being evaluated as potential solutions since these lubricants tend to reduce the churning losses and can improve the fuel efficiency. However, these lubricants should provide adequate gear and bearing protection, while increasing the overall efficiency of the driveline components. In this paper, the development of new fuel efficient axle was discussed with the focus on the effect of base oils, additives, and viscosity modifiers on the fuel efficiency of driveline components.

• Tribology and Lubricants
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• 제26권1호
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• pp.61-67
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• 2010

The purpose of this paper is to study and analyze the failure examples on tribological characteristics of an automotive steering system. In this failure study, the grease leakage may stick leaked grease, dust, and wear particles between pinion and rack gears in mechanical steering system. In the case of seal failures such as a rod seal, o-ring and oil seals, the gear box and oil pump do not operate properly due to lack of oils. This means that oil pump does not supply a working fluid and produce a normal oil pressure of the steering system. This leads to leak a working fluid from the seals and produce a wear between pinion and rack gears. Especially, the leaked oil is usually mixed with internal wear particles and foreign dust/fine sands. Thus no leakage of working oils is very important design concepts, which is strongly related to the sealing components and smoothly operating of the mechanical friction parts of power steering system.

• 분석과학
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• 제26권4호
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• pp.276-286
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• 2013

국내 유해폐기물의 적정 관리를 위해 폐유 및 액상연료 공정에서 발생한 폐기물 중 규제 무기물질류의 배출특성을 조사하였다. 사업장은 올바로시스템에 등록된 폐기물 배출업체를 대상으로, 유럽폐기물 분류체계(EWC, European Waste Catalogue)의 폐유 및 액상연료 공정(EWC 13)과 유사한 폐기물 발생업체를 선정하였다. 조사대상 사업장 37 개 업체를 현지 방문하여 원료, 생산제품, 생산 공정, 폐기물의 종류 및 배출과정을 조사하고 생산 공정에서 배출되는 51 개의 폐기물을 채취하여 무기물질류 16 항목(Cd, Pb, Cu, Hg, As, CN, Cr, $Cr^{6+}$, Ba, Be, F, Ni, Sb, Se, V, Zn)에 대한 함량분석을 수행하였다. 분석결과, 모든 공정에서 발생된 폐기물에서 주로 Sb가 검출되었고, 6~419(평균 98) mg/kg의 농도 범위를 나타내었다. EWC 판정 절차를 통해 국내 폐유 및 액상연료 공정에서 발생된 폐기물을 판정한 결과, EWC 중분류 24공정 중 절대유해폐기물로 분류해서 관리해야할 공정은 16 개, 상대유해폐기물로 관리가 필요한 공정은 8 개로 판단되었다. 폐기물의 배출특성을 통해 유해물질 함유 자료를 확보하고 폐기물 목록에 대한 데이터베이스를 구축함으로써 유해폐기물의 안전처리를 통한 환경오염을 방지할 수 있을 것으로 기대된다.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.311-312
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• 2002

Friction losses in complex tribo-technical system are revealed primarily through their effect on the operating temperature level. In order to assess the influence of the oil formulation on the temperature level comprehensive tests were run in a model test apparatus consisting of a special adapter for the 4-ball test rig. More than ten with different formulations (different base oils, additive packages and viscosity modifiers) were tested, The resulting temperature levels varied by nearly 25 %. The objective of this model testing is to assess the influence of the oil formulation on the operating temperature of vehicle manual transmission. The correlation to the real tribotechnical system was confirmed by a VW Polo transmission test.

• 청정기술
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• 제19권2호
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• pp.140-147
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• 2013

본 연구에서는 항유화제와 전기장을 이용하여 물/비튜멘 에멀전에서의 효과적인 물 분리 방법에 대한 실험을 진행하였다. 물/비튜멘 에멀전의 물 분리 효율을 측정하기위한 기초실험을 진행하였으며, 기초실험에서는 비튜멘의 모사를 위해 모터 오일(GS Caltex, Deluxe Gold V 7.5 W/30, Hyundai gear oil 85 W/140)을 사용하였다. 기초실험을 통해 높은 물 분리 효율을 갖는 항유화제를 선택하였으며, 선택된 항유화제를 사용해 아스팔트 및 비튜멘 에멀전에서의 분리실험을 진행하였다. 지용성 항유화제 중에서는 말레산무수물(maleic anhydride)과 e-카프로락탐(e-caprolactam)이 높은 분리 효율을 보였으며, 수용성 항유화제는 2-에틸헥실 아크릴레이트(2-ethylhexyl acrylate)와 아크릴산(acrylic acid)이 높은 분리 효율을 보여주었다. 앞선 기초실험을 통해 얻어진 결과를 바탕으로 지용성 항유화제 2종, 수용성 항유화제 2종을 선택하여 아스팔트 에멀전에서의 분리실험을 진행하였다. 또한, 실험실규모의 전기장을 이용하여 오일처리기(oiltreater)를 설계, 제작하였으며 제작된 장치와 항유화제를 연계하여 에멀전의 분리효율을 실험하였다.

• 청정기술
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• 제15권1호
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• pp.54-59
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• 2009

비튜멘으로부터 효과적으로 물을 제거하기 위하여 화학적 항유화제에 의한 물/비튜멘 에멀젼의 분리를 연구하였다. 비튜멘 에멀젼을 모사하기 위해 모사물질로 엔진오일(GS Caltex Deluxe Gold V 7.5W/30, Hyundai gear oil 85W/140)과 아스팔트(AP-5, KS M 2201, (주)동남유화)를 사용하여 예비실험을 수행하였다. 그리고 오일센드로부터 추출한 비튜멘을 이용하여 실험하였다. 예비실험으로 수행된 물/오일 에멀젼의 분리실험에서 함유화제를 첨가하지 경우 에멀젼이 분리되지 않았으며, 항유화제의 농도가 낮을 때 Hyundai 엔진오일은 GS Caltex 엔진오일보다 분리효율이 높았다. 그러나 GS Caltex 엔진오일에 비해서 분리효율의 증가율은 낮았다. Hyundai 엔진오일은 GS Caltex 엔진오일보다 점도가 높아서 물의 분산이 잘 이루어지지 않았기 때문으로 판단된다. 그리고 HLB (hydrophilic-lipophilic balance) 값이 높을수록 분리효율이 높았으며, 사용된 항유화제 중 TWEEN 20 (polyoxyethylene sorbitan monolaurate solution)이 가장 좋은 분리효율을 나타내었다.