• Title/Summary/Keyword: Gasifier

Search Result 216, Processing Time 0.037 seconds

The operation Characteristic of Pilot-scale 2-Stage Coal gasifier (Pilot 규모 2단 형상 가스화기 운전특성 실험)

  • Hong, Jin-Pyo;Chung, Jae-Hwa;Seo, Seok-Bin;Chi, Jun-Hwa;Lee, Seung-Jun;Chung, Suk-Woo
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2009.11a
    • /
    • pp.528-532
    • /
    • 2009
  • Integrated Gasification Combined Cycle (IGCC) power plant converts coal to syngas, which is mainly composed with hydrogen and carbon monoxide, by the gasification process and produces electric power by the gas and steam turbine combined cycle power plant. The purpose of this study is to investigate the influence of gasification process to type and structure of gasifier. For this purpose, the performance characteristics of gasification reaction are analyzed with the operation characteristic of pilot-scale 2-stage coal gasifier. It is found that gasification reaction, floating characteristic of melted slag, particle stick of inside of the gasifier, particle stick and deposit of Syngas cooler are the causes in the different performance characteristics.

  • PDF

Development and Assessment of a Downdraft Gasifier for Biomass Gasification (하향식 바이오매스 가스화장치의 개발 및 평가)

  • Hong, Seong-Gu;Shim, Jae-Hoon
    • Journal of The Korean Society of Agricultural Engineers
    • /
    • v.50 no.4
    • /
    • pp.89-97
    • /
    • 2008
  • A downdraft gasifier was manufactured for biomass gasification. The gasifier was designed based on the principles of gasification presented in previous studies. The pipes of 25mm diameter were used for both supplying air and discharging producer gas. Wood charcoals were mostly used for fuels. The concentration of CO ranged from 25 to 35%, comparable to the values presented in other studies. The temperature outside wall of the gasifier was measured up to $400^{\circ}C$, indicating a great heat loss. When glass wool was cover over the wall, some parts of wire mesh located in the bottom of the reactor were molten down. There were several modifications that should be made in order to improve its efficiency and obtain more stable continuous gasification, including insulation, reduction in pressure loss, durable bottom meshes, the optimum length of reaction part, and safety.

Development of transient-state simulation model for slag flow on the wall of an entrained coal gasifier (분류층 가스화기 벽면의 슬래그거동에 대한 비정상해석 모델 개발)

  • Kim, Mukyeong;Ye, Insoo;ryu, Changkook
    • 한국연소학회:학술대회논문집
    • /
    • 2015.12a
    • /
    • pp.197-200
    • /
    • 2015
  • Understanding the slag flow behavior is important in an entrained coal gasifier for its influence of ash discharge and wall heat transfer rate. This study presents a new model to predict the transient behavior of the liquid and solid slag layers. Unlike the previous steady-state model, the solid slag layer was included in solving the governing equations in order to identify the temporal and spatial transformation between the solid-liquid slag, rather than treating the solid region as a boundary condition of the liquid layer. The performance of the new model was evaluated for changes in the slag deposition rate (${\pm}10%$) and gas temperature (${\pm}50K$) in a simple cylindrical gasifier. The results show that the characteristic times to reach a new steady-state ranged between 80 s to 180s for the changes in the two parameters. Because the characteristic times of the gasifier temperature and slag deposition rate by changes in the coal type and/or operating conditions would be almost instantaneous, the time-scale for the slag thickness at the bottom of the gasifier to stabilize was much larger.

  • PDF

Numerical and experimental study for Datong coal gasification in entrained flow coal gasifier

  • Park, Y. C.;Park, T. J.;Kim, J. H.;Lee, J. G.
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
    • /
    • 2001.11a
    • /
    • pp.69-76
    • /
    • 2001
  • The coal gasification process of a slurry feed type, entrained-flow coal gasifier was numerically predicted in this paper. By divding the complicated coal gasification process into several simplified stages suh as slurry evaporation, coal devolitilisation and two-phase reactions coupled with turbulent flow and two-phase heat transfer, a comprehensive numerical model was constructed to simulate the coal gasification process. The k-$\varepsilon$turbulence model was used for the gas phase flow while the Random-trajectory model was applied to describe the behavior of the coal slurry particles. The unreacted-core shrinking model and modified Eddy Break-Up(EBU) model were used to simulate the heterogeneous and homogeneous reactions, respectively. The simulation results obtained the detailed informations about the flow field, temperature inside the gasifier. Meanwhile, the simulation results were compared with the experimental data as function of $O_2$/coal ratio. It illustrated that the calculated carbon conversions agreed with the measured ones and that the measurd quality of the atngas was better than the calculated one when the $O_2$/coal ratio increases. The result was related with the total heat loss through the gasifier and uncertain kinetics for the heterogeneous reactions.

  • PDF

Effects of critical viscosity temperature and flux feeding ratio on the slag flow behavior on the wall of a coal gasifier (석탄 가스화시 회분의 임계점도온도 및 플럭스 비율 변화에 따른 벽면 슬래그 거동 특성 분석)

  • Ye, Insoo;Ryu, Changkook;Kim, Bongkeun
    • 한국연소학회:학술대회논문집
    • /
    • 2014.11a
    • /
    • pp.21-24
    • /
    • 2014
  • In the entrained-flow coal gasifier, coal ash turns into a molten slag most of which deposits onto the wall to form liquid and solid layers. Critical viscosity refers to the viscosity at the interface of the two layers. The slag layers play an important role in protecting the wall from physical/chemical attack from the hot syngas and in continuously discharging the ash to the slag tap at the bottom of the gasifier. For coal with high ash melting point and slag viscosity, CaO-based flux is added to coal to lower the viscosity. This study evaulates the effect of critical viscosity temperature and ash/flux ratio on the slag behavior using numerical modelling in a commercial gasifier. The changes in the slag layer thickness, heat transfer rate, surface temperature and velocity profiles were analyzed to understand the underlying mechanism of slag flow and heat transfer.

  • PDF

The Gasifier Operation Method using Bio Gas (바이오가스를 이용한 가스화기 운전 방안)

  • Lee, Joongwon;Joo, Yongjin;Chung, Jaehwa;Park, Seik;Kim, Uisik
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.24 no.3
    • /
    • pp.249-254
    • /
    • 2013
  • The integrated gasification combined cycle (IGCC) system is well known for its high efficiency compared with other coal fueled power generation system. The aim of this study is to confirm the feasibility of using bio gas in coal feeding system and syngas recirculation system. The effects of using bio gas in the gasifier on the syngas composition were investigated through simulations using the Aspen Plus process simulator. It was found that these changes had an influence on the syngas composition of the final stream and bio gas can be used in a gasifier system.

Sawdust gasification characterization in down-draft type pilot gasifier (Down-draft type 파일럿 가스화로에서의 톱밥 가스화 특성)

  • Min, Tai-Jin;Keel, Sang-In;Yun, Jin-Han;Kim, Woo-Hyun;Roh, Seon-Ah
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2008.05a
    • /
    • pp.256-259
    • /
    • 2008
  • The gasification of biomass, sawdust, was carried out in order to investigate gasification characteristics. The experiment was performed using a down-draft fixed bed gasifier to surpass tar components generation in the gasification process. In the experiments, we investigated synthetic gas composition by varying reaction temperature, steam/carbon ratio, and excess ratio (ER), respectively. Higher reaction temperature, $700^{\circ}C$ to $900^{\circ}C$, could obtain higher $H_2$ yield. However, we could not obtain any meaning data by varying S/C ratio. Using $O_2$-LNG burner in the top of the gasifier may surpass water-gas shift reaction by increasing $CO_2$ concentration from the LNG-$O_2$ combustion reaction.

  • PDF

The effect of oxidizer temperature and steam addition on gasification in wood sawdust (공기의 온도와 수증기가 목재 톱밥의 가스화에 미치는 영향)

  • Ahn, Seong-Yool;Choi, Gyoung-Min;Kim, Duck-Jool
    • 한국연소학회:학술대회논문집
    • /
    • 2007.05a
    • /
    • pp.63-68
    • /
    • 2007
  • An experimental study was carried out to investigate gasification process of wood sawdust in the 1-dimensional downdraft fixed bed gasifier. The preheated air which was used oxidizer and steam were used as a gasifying agent. The downdraft fixed bed gasifier obtains more amount of hydrogen and methane by increasing residence time of supplied air. The operating parameters, the supplied air temperature and steam were used. The oxidizer temperature was varied from 500K to 620K and vapor was added. The gasification process was monitored by measuring temperature at three position near the biomass using R-type thermocouples and the syngas composition was analyzed by gas chromatograph. We get the sample gas at the end of gasifier and it was eonugh time to finishing the chemical reaction. Finally, the amount of hydrogen and methane were increased widely as increasing the oxidizer temperature and adding steam.

  • PDF

Numerical Study on the 300 MW Shell-type One-stage Entrained Flow Coal Gasifier Apllied with 4-Layer Slagging Model (4-Layer Slagging Model을 적용한 300 MW급 Shell형 1단 분류층 석탄 가스화기 전산수치해석)

  • Hong, Jung-Woo;Jeong, Hyo-Jae;Song, Ji-Hoon;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
    • /
    • v.17 no.1
    • /
    • pp.1-11
    • /
    • 2012
  • A slag building simplified model was developed to determine wall heat flux of a Shell 300 MW coal gasifier. In the model 4 layers(particulate, sintered, molten slag, solidified slag) were considered and mass conservation and energy balance were used to obtain each slag layer's thickness and surface temperature. Thermo-chemical and fluid charateristics of the gasifier were studied with and without considering the slag model using commercial CFD code FLUENT. Consideration of the slag layer did not affect syn-gas mole fractions. However, the slag layer caused to increase the exit gas temperature by about 50 K.

A Study on Heat and Mass Balance in a Coal Gasifier (석탄 가스화기 열 및 물질정산에 관한 연구)

  • Kim, Bong-Keun;Yoo, Jeong-Seok;Kim, You-Seok
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2007.11a
    • /
    • pp.424-428
    • /
    • 2007
  • In the current most tool using heat and mass balance in a coal gasifier is dependent on commercial code such as STANJAN, CHEMKIN. However, in order to keep the self-reliance technology, it is necessary to develop the original design tool available for comprehension and analysis on the spot. So in this study, its own heat and mass balance program is developed on the assumption that the process in a coal gasifier is adiabatic and quasi-equilibrium. The mass balance is calculated by using the chemical equilibrium principle. Also the heat and mass balance according to main operating factors such as temperature, pressure and O2/Coal ratio, was carried in this tool. This heat and mass balance was verified on the basis of the results simulated in STANJAN, commercial codes using similar logic.

  • PDF