• 제목/요약/키워드: Gas Pressure Sintering

검색결과 88건 처리시간 0.03초

Enhancement of Pool Boiling Heat Transfer in Water Using Sintered Copper Microporous Coatings

  • Jun, Seongchul;Kim, Jinsub;Son, Donggun;Kim, Hwan Yeol;You, Seung M.
    • Nuclear Engineering and Technology
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    • 제48권4호
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    • pp.932-940
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    • 2016
  • Pool boiling heat transfer of water saturated at atmospheric pressure was investigated experimentally on Cu surfaces with high-temperature, thermally-conductive, microporous coatings (HTCMC). The coatings were created by sintering Cu powders on Cu surfaces in a nitrogen gas environment. A parametric study of the effects of particle size and coating thickness was conducted using three average particle sizes (APSs) of $10{\mu}m$, $25{\mu}m$, and $67{\mu}m$ and various coating thicknesses. It was found that nucleate boiling heat transfer (NBHT) and critical heat flux (CHF) were enhanced significantly for sintered microporous coatings. This is believed to have resulted from the random porous structures that appear to include reentrant type cavities. The maximum NBHT coefficient was measured to be approximately $400kW/m^2k$ with APS $67{\mu}m$ and $296{\mu}m$ coating thicknesses. This value is approximately eight times higher than that of a plain Cu surface. The maximum CHF observed was $2.1MW/m^2$ at APS $67{\mu}m$ and $428{\mu}m$ coating thicknesses, which is approximately double the CHF of a plain Cu surface. The enhancement of NBHT and CHF appeared to increase as the particle size increased in the tested range. However, two larger particle sizes ($25{\mu}m$ and $67{\mu}m$) showed a similar level of enhancement.

플라즈마 전해산화공정을 이용한 Mg95Zn4.3Y0.7 합금분말 성형체의 표면특성제어 (Surface Treatment of Mg95Zn4.3Y0.7 Alloy Powder Consolidates using Plasma Electrolytic Oxidation)

  • 김재호;최한신;김도향;황덕영;김형섭;김택수
    • 한국분말재료학회지
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    • 제15권2호
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    • pp.95-100
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    • 2008
  • The investigation is to modify the mechanical and chemical properties of Mg alloys using a combination of rapid solidification and surface treatment. As the first approach, $Mg_{95}Zn_{4.3}Y_{0.7}$ was gas atomized and pressure sintered by spark plasma sintering process (SPS), showing much finer microstructure and higher strength than the alloys as cast. Further modification was performed by treating the surface of PM Mg specimen using Plasma electrolytic oxidation (PEO) process. During the PEO processing, MgO layer was initiated to form on the surface of Mg powder compacts, and the thickness and the density of MgO layer were varied with the reaction time. The thickening rate became low with the reaction time due to the limited diffusion rate of Mg ions. The surface morphology, corrosion behavior and wear resistance were also discussed.

Liquid-Phase Sintered SiC Ceramics with Oxynitride Additives

  • Rixecker, G.;Biswas, K.;Wiedmann, I.;Sldinger, F.
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 2000년도 Proceedings of 2000 International Nano Crystals/Ceramics Forum and International Symposium on Intermaterials
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    • pp.1-33
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    • 2000
  • Silicon carbide ceramics with sintering additives from the system AlN-Y$_2$O$_3$ can be gas-pressure sintered to theoretical density. While commonly a combination of sesquioxides is used such as Al$_2$O$_3$-Y$_2$O$_3$, the oxynitrid additives offer the advantage that only a nitrogen atmosphere is require instead of a powder. By starting form a mixture of ${\beta}$-SiC and ${\alpha}$-SiC, and by performing dedicated heat treatments after densification, anisotropic grain growth is obtained which leads to a platelet microstructure showing enhance fracture toughness. In the present work, recent improvement of the mechanical behaviour of these materials at ambient and high temperatures is reported. By means of a surface oxidation treatment in air it is possible to obtain four-point bending strengths in excess of 1 GPa, and the strength retention at high temperatures is significantly improved.

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High Thermal Conductivity Silicon Nitride Ceramics

  • Hirao, Kiyoshi;Zhou, You;Hyuga, Hideki;Ohji, Tatsuki;Kusano, Dai
    • 한국세라믹학회지
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    • 제49권4호
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    • pp.380-384
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    • 2012
  • This paper deals with the recent developments of high thermal conductivity silicon nitride ceramics. First, the factors that reduce the thermal conductivity of silicon nitride are clarified and the potential approaches to realize high thermal conductivity are described. Then, the recent achievements on the silicon nitride fabricated through the reaction bonding and post sintering technique are presented. Because of a smaller amount of impurity oxygen, the obtained thermal conductivity is substantially higher, compared to that of the conventional gas-pressure sintered silicon nitride, while the microstructures and bending strengths are similar to each other between these two samples. Moreover, further improvement of the thermal conductivity is possible by increasing ${\beta}/{\alpha}$ phase ratio of the nitrided sample, resulting in a very high thermal conductivity of 177 W/($m{\cdot}K$) as well as a high fracture toughness of 11.2 $MPa{\cdot}m^{1/2}$.

마이크로-필터 상에 소결 처리된 금속 나노입자 고착에 의한 나노기공체 금속 필터 개발 (Development of Metal Filter with Nanoporous Structure by Adhesion of Metal Nanoparticles Sintered onto a Micor-Filter)

  • 이동근;박석주;박영옥;류정인
    • Korean Chemical Engineering Research
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    • 제46권2호
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    • pp.397-401
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    • 2008
  • 레이저 애블레이션에 의해서 가지상 구조체 형상인 나노입자 응집체를 합성하였다. 기존 마이크론 금속섬유 필터의 표면상에 나노입자 응집체를 고착하여 여과성능을 향상시켰다. 에어로졸 상에서 소결 처리된 나노입자 응집체를 증착한 후 열처리를 하여 나노구조체가 표면상에 형성된 소결 처리된 나노입자 응집체 고착 필터를 제작하였다. 소결 온도가 증가할수록 마이크론 금속섬유 필터 표면상에 고착된 나노입자 응집체의 표면적 증가로 인하여 차압은 조금 증가하지만 여과효율은 현저하게 증가하였다.

흔합 및 합금고속도강 소결체의 치밀화에 미치는 구성성분의 역할 (Role of Alloyed Components on Densification of Mixed and Prealloyed High Speed Steel Powder Compacts)

  • 임태환
    • 한국분말재료학회지
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    • 제1권2호
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    • pp.153-158
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    • 1994
  • The effect of the role of alloyed components on the densification of two kind of high speed steel (mixed and prealloyed powder), which were sintered at 1403~ 1573 K for 7.2 ks in vacuum, was investigated. The results obtained were as follows. (1) Without the presence of Vanadium (V), the relative density of sintered compacts (Ds) could not reached the density of 100% regardless of the. elements in the compacts. (2) The addition of V up to 2 mass% did not result In the complete densification when the carbon content was fixed at 2% in the compact. (3) With the fixed amount of V of 7%, Ds decreased with the increase of the carbon content. (4) The addition of mixed fine powder to the prealloyed powder in the range of 20 to 40% provided the complete densification and carbide panicles of 1~2 $\mu\textrm{m}$ through the solid phase sintering. (5) The V element played important role in controlling the complete or incomplete densification of the sintered compacts in the alloyed component because of its formation of stable oxide and carbide as well as the low equilibrium pressure of CO gas.

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배향된 휘스커 종자에 의해 제조된 질화규소 세라믹 복합체의 기계적 특성 (Mechanical Properties of Si3N4 Ceramic Composites with Aligned Whisker Seeds)

  • 김한길;방국수;정상진;박찬
    • 한국해양공학회지
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    • 제27권2호
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    • pp.8-12
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    • 2013
  • Four kinds of silicon nitride composites with tri-laminate structure were prepared by stacking tapes with aligned ${\beta}-Si_3N_4$ whisker seeds. The composites were fabricated using a modified tape casting method for enhanced alignment of the whisker seeds. The relative densities of all four samples reached 99% at room temperature. The three-point flexural strengths of the samples according to the stacking sequences were measured at both room temperature and 1723 K. The high temperature strength of sample WWW was $457{\pm}14$ MPa. The fracture of sample WWW occurred mainly along the grain boundary. The room temperature strengths of samples OOO, OWO, WOW, and WWW were $430{\pm}32$ MPa, $470{\pm}19$ MPa, $700{\pm}14$MPa, and $940{\pm}14$ MPa, respectively.

An analysis of the Wi-Ni Carbide Alloy Diffusion Bonding technique in its application for DME Engine Fuel Pump

  • Chun, Dong-Joon
    • International Journal of Advanced Culture Technology
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    • 제8권2호
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    • pp.246-251
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    • 2020
  • Dimethyl Ether(DME) engine use a highly efficient alternative fuel having a great quantity of oxygen and has a advantage no polluting PM gas. The existing DME fuel cam material is a highly expensive carbide alloy, and it is difficult to take a price advantage. Therefore the study of replacing body area with inexpensive steel material excluding piston shoe and contact area which demands high characteristics is needed. The development of WC-Ni base carbide alloy optimal bonding composition technique was accomplished in this study. To check out the influence of bonding temperature and time, bonding characteristics of sintering temperature was experimented. The hardness of specimen and bonding rate were measured using ultrasound equipment. The bonding state of each condition was excellent, and the thickness of mid-layer, temperature and maintaining time were measured. The mid-layer thickness according to bonding temperature and maintaining time were observed with optical microscope. We analyzed the micro-structural analysis, formation of bonding specimen, wafer fabrication and fuel cam abrasion test. Throughout this study, we confirmed that the fuel cam for DME engine which demands high durability against velocity and pressure is excellent.

SiAlON계 절삭공구 소재의 특성 비교 (A Comparative Study on Characteristics of Cutting Tool Materials Based on SiAlON Ceramics)

  • 김성원;최재형
    • 한국분말재료학회지
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    • 제28권6호
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    • pp.502-508
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    • 2021
  • SiAlON-based ceramics are a type of oxynitride ceramics, which can be used as cutting tools for heat-resistant super alloys (HRSAs). These ceramics are derived from Si3N4 ceramics. SiAlON can be densified using gas-pressure reactive sintering from mixtures of oxides and nitrides. In this study, we prepare an α-/β-SiAlON ceramic composite with a composition of Yb0.03Y0.10Si10.6Al1.4O1.0N15.0. The structure and mechanical/thermal properties of the densified SiAlON specimen are characterized and compared with those of a commercial SiAlON cutting tool. By observing the crystallographic structures and microstructures, the constituent phases of each SiAlON ceramic, such as α-SiAlON, β-SiAlON, and intergranular phases, are identified. By evaluating the mechanical and thermal properties, the contribution of the constituent phases to these properties is discussed as well.

Nb-doped BCFN 세라믹 막의 제조 및 산소투과 특성 (Preparation and Oxygen Permeability of Nb-doped BCFN Ceramic Membrane)

  • 김종표;손수환;박정훈;이용택
    • 멤브레인
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    • 제21권1호
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    • pp.55-61
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    • 2011
  • 고상반응법을 이용하여 $BaCo_{0.7}Fe_{0.22}Nb_{0.08}O_{3-{\delta}}$ (BCFN) 조성의 산화물을 합성하였으며, 합성된 분말은 압축 성형 후 $1,200^{\circ}C$에서 소결하여 치밀한 세라믹 분리막을 제조하였다. 제조된 $BaCo_{0.7}Fe_{0.22}Nb_{0.08}O_{3-{\delta}}$ 분리막의 XRD 분석결과 단일상의 페롭스카이트 구조를 보였다. 밀봉재료로 glass ring을 사용하여 가스누출 실험 및 산소투과 분석을 하였으며, 산소투과 분석 결과 온도와 산소분압($Po_2$)이 증가할수록 산소투과량은 증가하였고, $Po_2$ = 0.63 atm의 경우 $950^{\circ}C$에서 $2.3mL/min{\cdot}cm^2$의 값을 나타내었다. 또한, 이산화탄소 300 ppm이 포함된 혼합공기를 사용할 경우 모사공기($Po_2$ = 0.21 atm)를 사용한 경우에 비해 산소투과량이 최대 2.9%만 감소하였다. 이는 $BaCo_{0.7}Fe_{0.22}Nb_{0.08}O_{3-{\delta}}$ 분리막이 다른 분리막에 비해 이산화탄소에 대해 안정하다는 것을 의미한다.