• Title/Summary/Keyword: Gas Cutting

Search Result 187, Processing Time 0.027 seconds

A Study on thermal cutting characteristics of hydrogen-oxygen mixed gas (수소-산소 혼합가스의 열절단 특성 연구)

  • Kim, Nam-In;Jang, Yong-Won;Jeong, Jun-Sik;Lee, Jeong-Su
    • Proceedings of the KWS Conference
    • /
    • 2007.11a
    • /
    • pp.8-10
    • /
    • 2007
  • In recent years, hydrogen-oxygen mixed gas generated by electrically dissociating water has been proposed as alternative cutting fuel. The mixed gas consists of a hydrogen-oxygen mixed gas in the mixture ratio of 2:1. And gas has some merits as cutting quality and speed compared with existing gas cutting process. Because main source of mixed gas is water, mixed gas is environmental-friendly clean fuel. The purpose of the present paper is to investigate cutting characteristics and optimum cutting parameters of mixed gas, The effect of cutting parameter on the cutting characteristics of mixed gas is also investigated as compared to existing gas cutting process.

  • PDF

A Study on the Cutting Surface Characteristics in CNC Gas Cutting of Plate Steel (강판의 CNC 가스 절단시 절단면특성에 관한 연구)

  • 김성일
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.12 no.1
    • /
    • pp.24-31
    • /
    • 2003
  • In the gas cutting of plate steel, the quality of the cut surfaces and sections is strongly dependent on the cutting conditions such as cutting speed, kerf width, plate thickness, material, distance between tip and specimen, and cutting oxygen pressure etc. The cutting tests of plate steel were carried out using CNC gas cutting machine. This paper deals with cut surface and section characteristics of plate steel in CNC gas cutting. Both top and bottom widths of kerf, the surface roughness(Ra, Rmax) of cutting surfaces are measured under various cutting conditions such as cutting speed, material, distance between tip and specimen, and cutting thickness. The photographs of cut surface and cut section are also analyzed under various cutting conditions.

A Study on the Thermal Characteristics of LPG and Hydrox Gas Cutting (Hydrox Gas 절단과 LPG 절단의 열적특성에 관한 연구)

  • Kim, Hong-Gun;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.19 no.2
    • /
    • pp.301-305
    • /
    • 2010
  • Cutting procedures where qualities are determined by various demand factors largely influences shipbuilding productivity. Particularly, defects in cutting shapes and cutting surface results in delay for post shipbuilding stages such as in welding and assemblage lines which could become factors for reduced economic viability of the project. Existing cutting procedures utilize fossil fuels such as propane or ethylene as the main fuel component and these methods applied particularly to ship plate cutting gives relatively slow cutting speed and generates large quantities of harmful and sometimes poisonous polluting fumes of which warrants an urgent need to look for alternative cutting methods. Recent introduction of hydrox gas generated by electrically dissociating water into hydrogen and oxygen components to be utilize as an alternative cutting fuel has resulted not just in visible improvement on cutting quality and speed over the existing methods but it has also been welcomed as an environmentally friendly clean fuel source. This paper has been prepared to serve as the basis for accommodating this environmentally friendly hydrox gas cutting method into actual working environment by observing and recording hydrox gas cutting thermal characteristics.

A Study on the Cutting Phenomena in CNC Gas Cutting Under Various Cutting Conditions (고장력 강판의 CNC 가스 절단시 절단조건 변화에 따른 절단현상에 관한 연구)

  • 김성일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.10a
    • /
    • pp.186-191
    • /
    • 2002
  • In the CNC gas cutting of steel plate, the cutting quality are strongly dependent on the various cutting conditions. The cutting tests of high tensile steel plate(AH36) were carried out using CNC gas cutting machine at various cutting conditions such as cutting speed, steel plate thickness, distance between tip and specimen etc. The kerf width and the surface roughness of cutting surfaces are examined. The photographs of cutting surface and cutting section are also analyzed.

  • PDF

A Study on Thermal Cutting using Hydrogen-Oxygen Mixed Gas (수소-산소 혼합가스를 이용한 열절단 특성)

  • Kim, Nam-In;Jang, Yong-Won;Lee, Jeong-Soo
    • Special Issue of the Society of Naval Architects of Korea
    • /
    • 2008.09a
    • /
    • pp.126-132
    • /
    • 2008
  • Cutting procedures whose qualifies are determined by various variables largely influences shipbuilding productivity. Particularly, defects in cutting shapes and cutting surface results in delay of the post shipbuilding stages such as welding and assemblage process. Because cutting procedures are influenced by various numbers of requirements according to the plate thickness, cutting precision can be maintained when the cutting conditions are appropriate. Existing cutting procedures utilize fossil fuels such as propane or ethylene as the main fuel component. Especially, when fossil fuel is applied to thick plate cutting, this process gives relatively slow cutting speed and generates large quantities of harmful polluting fumes. Recently, hydrogen-oxygen mixed gas generated by electrically dissociating water into Hydrogen and oxygen components is welcomed as an alternative fuel source. Also recent results report that alternative cutting fuel improves the cutting Dualities and speed. This paper presents that cutting characteristics and optimum cutting condition of hydrogen-oxygen mixed gas.

  • PDF

Development of NG Fueled Steel Cutting Torch for Industrial Application (산업용 철강재 절단토치용 노즐 개발 및 적용에 관한 연구)

  • Lee Hyun-Chan;You Hyun-Seok;Lee Joong-Seong
    • Journal of the Korean Institute of Gas
    • /
    • v.8 no.1 s.22
    • /
    • pp.25-29
    • /
    • 2004
  • First, this study carried out the numerical simulation of NG cutting nozzle developed for applying of NG inferior to ethylen, acethylen, LPG used in the existing cutting process in the characteristic of fuel. Second, to judge application and cutting performance of NG cutting nozzle, the experiments for applying in the field are carried out on the base of the results of numerical simulation.

  • PDF

A Fundamental Study of Supersonic Coaxial Jets for Gas Cutting (가스절단용 초음속 제트유동에 관한 기초적 연구)

  • Lee, Gwon-Hui;Gu, Byeong-Su;Kim, Hui-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.25 no.6
    • /
    • pp.837-844
    • /
    • 2001
  • Jet cutting technology currently makes use of a generic supersonic gas jet to improve the cutting speed and performance. In order to get a better understanding of the flow characteristics involved in the supersonic jet cutting technology, the axisymmetric Navier-Stokes equations have been solved using a fully implicit finite volume method. Computations have been conducted to investigate some major characteristics of supersonic coaxial turbulent jets. An assistant gas jet has been imposed on the primary gas jet to simulate realistic jet cutting circumstance. The pressure and the temperature ratios of the primary and assistant gas jets are altered to investigate the major characteristics of the coaxial jets. The total pressure and Mach number distributions, shock wave systems, and the jet core length which characterize the coaxial jet flows are strongly affected by the pressure ratio, but not significantly dependent on the total temperature ratio. The assistant gas jet greatly affects the basic flow characteristics of the shock system and the core length of under and over-expanded jets.

A Study on Cutting Mechanism and Heat Transfer Analysis in Laser Cutting Process (FDM을 이용한 레이저 절단 공정에서의 절단 메카니즘 및 절단폭의 해석)

  • 박준홍;한국찬;나석주
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.10
    • /
    • pp.2418-2425
    • /
    • 1993
  • A two-dimensional transient heat transfer model for reactive gas assisted laser cutting process with a moving Gaussian heat source is developed using a numerical finite difference technique. The kerf width, melting front shape and temperature distribution were calculated by using the boundary-fitted coordinate system to handle the ejection of workpiece material and heat input from reaction and evaporation. An analytical solution for cutting front movement was adopted and numerical simulation was performed to calculate the temperature distribution and melting front thickness. To calculate the moving velocity of cutting front, the normal distribution of the cutting gas velocity was used. The kerf width was revealed to be dependent on the cutting velocity, laser power and cutting gas velocity.

A study on development of plasma-arc cutting system with computer-numerical control (컴퓨터수치제어(CNC) 플라즈마 아아크 절단장치 개발에 관한 연구)

  • 노태정;나석주;나규환
    • Journal of Welding and Joining
    • /
    • v.8 no.3
    • /
    • pp.60-69
    • /
    • 1990
  • Plasma arc cutting is a fusion cutting process in which a gas-constricted arc is employed to produce a high-temperature, high-velocity plasma jet on the workpiece. This process provides some advantages such as increased cutting velocity, excellent working accuracy and the ability to cut special materials (widely used stainless steels and Al-alloys, for example), when compared with iconventional oxyfuel gas cutting. From the view point of price and reliability of the power source, plasma arc cutting has also some distinct advantages over laser beam cutting. High-speed machines with NC or CNC systems are needed for the plasma arc or laser beam cutting process, while for oxyfuel gas cutting, low-speed machines with copying templates or optical-shape tracking sensors can be applied. The low price and high flexibility of the microprocessor arc contributing more and more the application of CNC system in the plasma arc cutting process, as in other manufacturing fields. From these points of view, a microprocessor-based plasma arc cutting system was developed by using a reference-pulse system, and its performance was tested. The interpolating routines were programmed in the assembly language for saving the memory volume and improving the compouting speed, which has an intimate relationship with the available cutting velocity.

  • PDF

Effect of Assistant Gas Pressure on Laser Cutting of STS304 (STS304의 레이저 절단에서 보조가스 압력이 미치는 영향)

  • Lee, H.J.;Cho, Y.M.;Yoo, W.J.;Kim, J.D.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.3
    • /
    • pp.15-22
    • /
    • 1995
  • This paper presents the effects of assistant gas pressure on laser cutting. To investigate the effects of assistant gas pressure, pressure measuring system was constructed with good handling and precision at low price. The measured results discussed compare with that of laser cutting of STS304. The assistant gas pressure varied with the variation of distance between nozzle and workpiece. The peak pressure existed at some distance and could be known by using the deviced pressure measuring system. The higher assistant gas pressure helps to remove the dross and the exothermic energy out of the material. The quantity of dross beneath the workpiece decreases and the kerf width narrows at measured peak pressure.

  • PDF