• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2004.11a
• /
• pp.46-47
• /
• 2004

The microstructure and mechanical properties of the hypereutectic prealloyed Al-Si powders prepared by the gas atomization process were described in this paper. With increasing the gas pressure of the atomization, the average powder size was decreased from about $145{\mu}m\;to\;80{\mu}m$. The primary eutectic Si particles were uniformly distributed in the Al matrix and their size varied in the range of $8-10{\mu}m$. The high densified specimens with above 96% of the theoretical density were fabricated the hot pressing process. The UTS mechanical properties of VN1 specimens were much higher than that of conventional hypoeutectic Al-Si alloys.

• Journal of Powder Materials
• /
• v.15 no.2
• /
• pp.142-147
• /
• 2008

The hypereutectic Al-20 wt%Si powders including some amount of Cu, Fe, Mg, Mn were prepared by a gas atomization process. In order to get highly densified Al-Si bulk specimens, the as-atomized and sieved powders were extruded at $500^{\circ}C$, Microstructure and tensile properties of the extruded Al-Si alloys were investigated in this study. Relative density of the extruded samples was over 98%. Ultimate tensile strength (UTS) in stress-strain curves of the extruded powders increased after T6 heat treatments. Elongation of the samples was also increased from 1.4% to 3.2%. The fracture surfaces of the tested pieces showed a fine microstructure and the average grain size was about $1{\mu}m$.

• Journal of ILASS-Korea
• /
• v.5 no.4
• /
• pp.40-46
• /
• 2000

To understand the basic the structure of the spray field and to obtain the initial conditions for computational models for shear coaxial twin-fluid injectors. the atomization characteristics under different flow and geometric conditions were examined. The spray characteristics such as SMD, mean axial and radial velocities, Dia. of droplets and volume flux with a P.D.P.A. Water and nitrogen gas under atmospheric conditions were used as a test fluids. The drops produced by shear coaxial injectors continue to disintegrate along the spray axis and decrease their sizes. SMD was the maximum at the spray center of spray and decreased with increasing radial distance. The results of this parametric study showed that SMD decreased with increasing gas injection velocity as well as with decreasing liquid injection mass flow rate, The relative velocity between gas and liquid flow played a significant role resulted in decreasing SMD and in spreading the spray. Recessing the liquid orifice resulted decreasing SMD and a spreading the spray. Recess of liquid orifice by 5.0mm showed best atomization characteristics in this experiment. Although drop diameter changes, shear coaxial injector sprays had constant velocity and exhibited a high degree of radial symmetry.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2011.04a
• /
• pp.20-23
• /
• 2011

The spray and atomization characteristics of swirl coaxial injectors which use gas methane and LOx as propellants are investigated experimentally with a recess length variation. Mass distribution and spray angle are measured by a patternator and droplet size to find atomization characteristics are measured by GSV(Global Size and Velocity) system. As a result, when the liquid sprayed, the spray angle decreased and the atomization characteristic was improved with the recess length increase. When the gas and liquid injected simultaneously, the spray angle was decreased and the atomization characteristic was improved comparing to only the liquid injection.

• Journal of Powder Materials
• /
• v.23 no.5
• /
• pp.391-396
• /
• 2016

In this study, ultra-fine soft-magnetic micro-powders are prepared by high-pressure gas atomization of an Fe-based alloy, Fe-Hf-B-Nb-P-C. Spherical powders are successfully obtained by disintegration of the alloy melts under high-pressure He or $N_2$ gas. The mean particle diameter of the obtained powders is $25.7{\mu}m$ and $42.1{\mu}m$ for He and $N_2$ gas, respectively. Their crystallographic structure is confirmed to be amorphous throughout the interior when the particle diameter is less than $45{\mu}m$. The prepared powders show excellent soft magnetic properties with a saturation magnetization of 164.5 emu/g and a coercivity of 9.0 Oe. Finally, a toroidal core is fabricated for measuring the magnetic permeability, and a ${\mu}_r$ of up to 78.5 is obtained. It is strongly believed that soft magnetic powders prepared by gas atomization will be beneficial in the fabrication of high-performance devices, including inductors and motors.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.32 no.6
• /
• pp.104-109
• /
• 2004

On this paper study is concentrated on the breakup and atomization characteristics of spray formed by impinging jet injectors(like-doublet) used in liquid rocket engine(LRE). On the process of breakup and atomization, injection velocity and ambient gas pressure are the main parameters, so that these are used as variables that specify the experimental condition. Injection velocity varied from 3m/s to 30m/s and ambient gas pressure changed from 0.1MPa to 4.0MPa with nitrogen gas. As results, measured physical quantities decreased with increasing injection velocity and ambient gas pressure. But the decreasing ratios are different from those of the theory.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2011.04a
• /
• pp.196-199
• /
• 2011

Subscale high-pressure injection system which use two-stage light gas gun composed with high-pressure tube, pump tube and launch tube can make supersonic liquid jet. The supersonic liquid jet enhances droplet atomization by shockwave in front of the jet. In this study, the experiments was executed to identify the atomization characteristics of the supersonic liquid jet using straight cone nozzle. SMD which presents the atomization characteristics was decreased from $151.2{\mu}m$ to $52.25{\mu}m$ by increasing of L/d.

• Proceedings of the KSME Conference
• /
• 2001.06e
• /
• pp.131-135
• /
• 2001

The atomization characteristics of an annular liquid (water) sheet of small radius with a core gas (air) flow were studied. Different sizes of annular gaps (0.2, 0.4 and 0.8 mm) were tested to find the effect of liquid sheet thickness on SMD. The inner diameter of the gas port for the core gas flow was 4 mm. Cross-section averaged SMD was measured for various liquid and gas velocities. Regions of the SMD decrease with the increase of the liquid velocity always existed regardless of the liquid sheet thickness. This attributes to the transition of the flow patterns of spray and also to the aerodynamic interaction between the atomizing gas and the ripples on the liquid sheet surface.

• Advances in materials Research
• /
• v.6 no.4
• /
• pp.343-348
• /
• 2017

High-pressure gas atomization was employed to prepare the Fe-based $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ alloy powder. The effect of flow rate of atomizing gas on the median powder diameter was studied. The results show that the powder size decreased with increasing the flow rate of atomizing gas. Fe-based alloy coatings with amorphous phase fraction was then prepared by high velocity oxygen fuel spraying (HVOF) of gas atomized $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ powder. Microstructural studies show that the coatings present dense layered structure and low porosity of 0.17% in about $200{\mu}m$ thickness. The Fe-based alloy coating exhibits an average hardness of about 1230 HV. Our results show that the HVOF process results in dense and well-bonded coatings, making it attractive for protective coatings applications.

• Journal of ILASS-Korea
• /
• v.11 no.2
• /
• pp.59-68
• /
• 2006

Experimental results of the metal powder production with internal mixing, internal impinging and the atomizer coupled with substrate design are presented in this paper. In a test with internal mixing atomizer, mean powder size was decreased from $37{\mu}m\;to\;23{\mu}m$ for Pb65Sn35 alloy as the gas-to-melt mass ratio was increased from 0.04 to 0.17. The particle size further reduces to $16.01{\mu}m$ as the orifice area is increased to $24mm^2$. The micrograph of the metal powder indicates that very fine and spherical metal powder has been produced by this process. In a test program using the internal impinging atomizers, the mean particle size of the metal powder was decreased from $22{\mu}m\;to\;12{\mu}m$ as the gas-to-melt-mass ratio increased from 0.05 to 0.22. The test results of an atomizer coupled with a substrate indicates that the deposition rate of the molten spray on the substrate is controlled by the diameter of the substrate, the height of the substrate ring and the distance of the substrate from the outlet of the atomizer. This in rum determines the powder production rate of the spraying processes. Experimental results indicate that the deposition rate of the spray forming material decreases as the distance between the substrate and the atomizer increases. For example, the deposition rate decreases from 48% to 19% as the substrate is placed at a distance from 20cm to 40cm. On the other hand, the metal powder production rate and its particle size increases as the subsrate is placed far away from the atomizer. The production of metal powder with mean particle size as low as $3.13{\mu}m$ has been achieved, a level which is not achievable by the conventional gas atomization processes.