• Title/Summary/Keyword: Gap tolerance

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Tolerance Analysis and Design of Refrigerator Door System for Functional and Aesthetic Quality of Gap and Flush (갭과 단차의 기능 및 심미적 품질을 고려한 냉장고 도어 시스템의 공차해석 및 설계)

  • Kim, Jinsu;Kim, Jae-Sung;Yim, Hyunjune
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.59-66
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    • 2014
  • The central seam, the vertical 'line' between doors, in the front view of a refrigerator must have its gap and flush within certain ranges to meet functional and aesthetic requirements. The conventional criteria for gap and flush control in the industry are to keep the gap and flush within certain ranges at each of various points along the seam. For aesthetics, however, the uniformity of the gap is also as important because a 'tapered' seam is negatively perceived by human eyes. This paper shows a case study of tolerance design for a refrigerator door system. It presents a step-by-step procedure, which consists of datum flow chain analysis, identification of assembly features, computer modeling of feature tolerances, assembly operations and measurements, tolerance simulation, and tolerance adjustments based on the simulation results. It is found that extra care may need to be used to satisfy the aesthetical criterion for gap uniformity.

Tolerance Design for Parts of a Sliding-Type Mobile Phone to Improve Variational Quality of Its Side Gap (슬라이드형 휴대전화기 측면 갭의 품질개선을 위한 부품 공차설계)

  • Lee, Rae Woo;Chung, Haseung;Jee, Haeseong;Yim, Hyunjune
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.6
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    • pp.398-408
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    • 2012
  • This paper investigates the tolerance stack-up in a commercial sliding-type mobile phone model developed by a Korean electronics company, with focus on the dimensional quality of the gap between the sliding top and the main body. The tolerance analysis in this study is done using a commercial software package, which runs Monte Carlo simulations to produce the statistical distributions of the gap size at desired locations. Such an analysis revealed that the original design did not yield the desired dimensional quality of the gap. Through a series of systematic analyses and syntheses, an improved design is proposed for the nominal dimensions and tolerances of selected features of the parts. The proposed design was validated, through tolerance analysis simulation, to meet the desired requirement of the gap quality.

The Tolerance Stack Analysis of the Model Involving Position Tolerance (위치공차를 포함한 모형의 틈새분석 연구)

  • Kim, Young-Nam;Yoon, Kwang-Ho;Chang, Sung-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.1
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    • pp.36-43
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    • 2005
  • It is the basic requirement of design process of parts assembly to specify geometric dimensions and tolerances of product characteristics. Among them, tolerance stack analysis is one of the important methods to specify tolerance zone. Tolerance stack analysis is to calculate gap using tolerances which includes geometric and coordinate dimensions. In this study, we suggested more general method called the virtual method to analyze tolerance stack. In virtual method, tolerance zone is formed by combination of dimensional tolerance, geometric tolerance and bonus tolerance. Also tolerance zone is classified by virtual boundary condition and resultant boundary condition. So gap can be defined by combination of virtual boundary and/or resultant boundary. Several examples are used to show the effectiveness of new method comparing to other methods.

Chronological Switch from Translesion Synthesis to Homology-Dependent Gap Repair In Vivo

  • Fujii, Shingo;Isogawa, Asako;Fuchs, Robert P.
    • Toxicological Research
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    • v.34 no.4
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    • pp.297-302
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    • 2018
  • Cells are constantly exposed to endogenous and exogenous chemical and physical agents that damage their genome by forming DNA lesions. These lesions interfere with the normal functions of DNA such as transcription and replication, and need to be either repaired or tolerated. DNA lesions are accurately removed via various repair pathways. In contrast, tolerance mechanisms do not remove lesions but only allow replication to proceed despite the presence of unrepaired lesions. Cells possess two major tolerance strategies, namely translesion synthesis (TLS), which is an error-prone strategy and an accurate strategy based on homologous recombination (homology-dependent gap repair [HDGR]). Thus, the mutation frequency reflects the relative extent to which the two tolerance pathways operate in vivo. In the present paper, we review the present understanding of the mechanisms of TLS and HDGR and propose a novel and comprehensive view of the way both strategies interact and are regulated in vivo.

Design of Height Adjustment Mechanism for Flat Panel Display by DFSS (DFSS에 의한 FPD용 높이 조절기구 설계)

  • Cho, Gyu-Yeol;Cheong, Seon-Hwan;Choi, Seong-Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.92-97
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    • 2007
  • This study was carried out to minimize the lifting force and to design the slim sized frame of a height adjustment mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment as well as to achieve much slimmer frame for the pedestal. A tolerance analysis of 6 sigma was applied to achieve smooth lift at design stage not to change the tolerance specification of gap several times in a roller type of lifting mechanism at mass production stage. The specification of minimum gap and the target of production yield ratio were agreed with a quality team before tooling. A DFSS simulation on drawings had been done with reasonable tolerance and achievable standard deviation(${\sigma}$) several times until the target specification of gap and yield ratio was met. Once tolerance and deviation(${\sigma}$) were fixed tooling start was done successfully. A CAE method was applied to achieve a slim design. Design parameters were frozen when those parameters matched the reference strength data of standard model. Through those tolerance analysis and CAE simulation the number of tool modification was reduced and production yield ratio was raised up without arguing quality specification at production stage in the end.

Laser Weldability and Formability of Hot Rolled Steels for Hydroforming Applications (하이드로포밍용 열연 강재의 레이저 용접성 및 성형 특성)

  • Lee Won-Beam;Lee Jong-Bong
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.19-24
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    • 2004
  • The laser welding and its analysis of thin-sheet carbon steels were carried out with high power $CO_{2}$ laser. The main factor of weld quality of laser welding is gap and edge quality. This work was preformed to focus on the gap tolerance problem during laser welding. First, bead on plate welding of thin sheet was examined to investigate the effect of laser welding variables, and to obtain optimum welding condition. Butt welding was also carried out to show the effect of gap on the laser weldability of thin sheet. In order to investigate the effect of gap on formability of welded thin sheet, LDH test was caried out. At high welding speed, the partial penetration was obtained by low heat input. Otherwise, porosity was formed in the bead at low weld speed because of too much heat input. The optimum welding condition of welding was derived from bead width, penetration and hardness property. The maximum gap tolerance on laser welding was observed to be about 0.2mm. This gap size has good relationship with beam size of laser spot(about 0.3mm). The formability of welded sheet was about $80{\%}$ value of base metal and the gap size has not affected on the formability, although weld quality is dependent on the gap size.

Position Tolerance를 포함한 모형의 Stack Analysis 비교연구

  • 김영남;장성호
    • Proceedings of the Safety Management and Science Conference
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    • 2002.05a
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    • pp.99-103
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    • 2002
  • It is the basic requirement of product characteristics to specify geometric dimensions and tolerances during design process of parts assembly. Therefore, there are many tolerance stack analysis method to explain tolerance zone. Tolerance stack analysis is to calculate gap using tolerances which includes geometric and coordinate dimension. In this study, we compared several different stack analysis method and try to suggest more general method called the Virtual Method to analyze tolerance stack.

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Tolerance and Its Relationship to Marital Happiness Among Married Teachers

  • Ahmed Kamel AlHorani
    • International Journal of Computer Science & Network Security
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    • v.23 no.4
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    • pp.7-14
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    • 2023
  • The current study aimed to identify the level of tolerance and the level of marital happiness and the relationship between tolerance and marital happiness among married teachers in Irbid. In addition, to identify the differences in tolerance and marital happiness according to some demographic variables among married teachers in Irbid. The study sample consisted of (121) married teachers were randomly selected from the study community. For study purposes, the researcher used the tolerance scale for Shuqair and the marital happiness scale for Hedberg translated to Arabic by Alharekey. Findings showed that there were statistical correlations between tolerance and marital happiness among married teachers. The results showed no statistically significant differences between the married teachers' average scores in the degree of tolerance and marital happiness according to the gender, age, the gap between couples, and years of married.

발언대 - GAP를 통한 농식품 중 유해물질 안전관리 - 유해물질 '사전 예방' 중심의 안전관리 필수적 -

  • Gwon, O-Gyeong
    • Life and Agrochemicals
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    • s.255
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    • pp.28-30
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    • 2010
  • 국가마다 자국농업보호와 식품안전성 확보를 위해 관리대상 유해물질 종류 확대 및 규제기준을 강화하여 미국은 Zero Tolerance System을, 일본과 유럽연합은 PLS제도를, 우리나라는 농산물우수관리제도(GAP)를 시행하고 있고 농촌진흥청은 이에 필요한 농산물우수관리기준을 설정, 보급하고 있다.

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Study on the Process Parameters for Laser Welding of Coaxial Circular Pipe Inner Flange (동축 파이프 이음부의 레이저용접 공정변수에 관한 연구)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don
    • Laser Solutions
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    • v.12 no.3
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    • pp.14-17
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    • 2009
  • The laser welding was performed for the flange joint of two overlapped coaxial circular pipes which serve as the inlet and connector pipes of STS 316L. The laser welding test finally resulted in a good penetration depth of 1.8 to 2.0 mm. On the way to get the good welding quality, two important parameters were found to be optimized. One is the focal positioning which is the offset of the laser beam focus to the exact welding seam line, which is more critical in the inner flange laser welding. When the beam spot size was deviated more than $200\;{\mu}m$ from the seam line, welding of two pipes is failed. The other is a gap size since a certain amount of gap is inevitable due to fabrication tolerance, or artificial allowances for smooth insertion of a pipe. However, it is required to restrict the gap allowance within 0.2mm to avoid undesirable undercut on a welding bead.

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