• Title/Summary/Keyword: Gage

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Prediction for the Error due to Role Eccentricity in Hole-drilling Method Using Backpropagation Neural Network (역전파신경망을 이용한 구멍뚫기법의 편심 오차 예측)

  • Kim, Cheol;Yang, Won-Ho;Heo, Sung-Pil;Chung, Ki-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.436-444
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    • 2002
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, the error due to the hole eccentricity is predicted using the artificial neural network. The neural network has trained training examples of stress ratio, normalized eccentricity, off-centered direction and stress error using backpropagation learning process. The prediction results of the error using the trained neural network are good agreement with FE analyzed ones.

Prediction of the Fatigue Crack Growth from Strain Measurement on Spot Welded Nugget Zone (점 용접 너깃부에서의 변형률 측정에 의한 피로균열성장 예측)

  • 김덕중
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.140-145
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    • 1997
  • In case of spot-welded joints, the fatigue cracks generally originate from the weld interfaces of the neighborhood nugget tips, and propagate toward the outer surfaces of the sheets. Generally, because fatigue crack was observed in nugget around, strain gage was attached at nugget zone. Accordingly, it was very difficult to detect the generation time of fatigue crack in spot-welded joints and to measure the propagation speed of fatigue crack. We developed the non-destructive method, according to which th fatigue crack propagation rate can be quantitatively estimated by utilizing information obtained from strain gages bonded on the electrode indentations of spot welds. The results measured by real crack were compared with the data which was measured by strain gauge method in fatigue testing. And so fatigue strength was evaluated by stress intensity factor. In this study behavior of fatigue crack propagation under repeated load were considered.

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A Strength Analysis of the AGV Structure using the Finite Element Method (유한요소법을 이용한 AGV 구조물의 강도해석)

  • 양영수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.271-277
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    • 1997
  • The important parts of the developing AGV model are fabrication of each part and design technology of the body frame. In present day, design of the body frame is depend on the experience of the industry place and the systematic data and the optimal design technology of the frame for the case of model change is insufficient. In this study, the strengths of the AGV(Automatic guided vehicle)are examined with the 3-dimensional Finite Element method. In order to verify the FE results, the computed results are compared with the experimental results are compared with the experimental data from the strain-gage output data. New model designed by removing some parts of the initial model and choosing the thickness change of the rectangular-pipes.

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Large Force Measuring System Using Build-up Technique; (Build-up 기법을 이용한 대용량 힘 측정 시스템 개발)

  • Kang, Dae-Im;Song, Hou-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.477-484
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    • 1997
  • This paper describes the build-up force measuring system of 9.9 MN capacity which consists of nine force transducers of each having 1.1 MN capacity. We have specially designed a force transducer for a build-up force measuring system to reduce the uncertainty of a build-up system and to accomodate the new test procedure for a build-up system. It reveals that the relative uncertainty of the force measuring system is less than 1.5*10$^{-4}$ in the ran9e of 1-4.5 MN irrespective of loading direction. The force measuring system may be used to calibrate a 10 MN force standard machine to be used as a large force standard in Korea.

A Study on the In-Situ Measurement of the Deformation and the Back Calculation of the Load in the Mine Roadway Over-Stressed Rocks (중지압 운반 갱도내 변형계측 및 하중역산에 관한 연구)

  • Cho, Young-Soo;Kim, Hong-Woo;Shin, Hee-Soon;Chung, So-Keul;Lee, Hi-Keun
    • Tunnel and Underground Space
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    • v.3 no.1
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    • pp.40-49
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    • 1993
  • In this study, the indirect estimation method of the support load which is based upon the integrated measuring technique suggested by Kovari was applied to the calculation of support load in the mine roadway. Four test supports were installed in the area where they had to be replaed. Two of those were GI-130 rigid supports and the others were U-26 yieldable supports. The vibrating wire strain gages which were attached inpairs on the steel arch support were used to provide an accurate measurement. Bending moments and normal forces obtained from strain gage pairs were used to calculate the support load. This method was also verified by laboratory bending tests. The results obtained from the back-calculction method showed relatively good agreement with the measured convergence for each crossection.

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Vibration Characteristic Analysis of Bridge Simulator by Pulse ESPI System (Pulse ESPI System을 이용한 모형교량의 진동특성해석)

  • Choi JK;Kim K.S.;Jang H.S.;Kang M.G.;Kim S.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1433-1437
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    • 2005
  • Until now, strain gage technique and accelerometer for the diagnosis safety of constructions are used widely. However, the limits of these methods are revealed. But Electronic Speckle Pattern Interferometry(ESPI) that uses Pulse Laser is noncontact, whole-field, real-time measuring method also dull to disturbance and can achieve test result in a very short time. It has various strong point in spot application, swift establishment, and dynamic conduct analysis for the entire field of Laser illuminate. This author analyzed vibration characteristic of using the Pulse ESPI System, the diagnosis safety of bridges, to simplify the analysis of the dynamic conduct of a large construction.

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Design and fabrication of robot′s finger 3-axis force sensor for grasping an unknown object (미지물체를 잡기 위한 로봇 손가락의 3축 힘감지센서 설계 및 제작)

  • 김갑순
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.229-232
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    • 2002
  • This paper describes the development of robot's finger 3-axis force sensor that detects the Fx, Fy, and Fz simultaneously fur stably grasping an unknown object. In order to safely grasp an unknown object using the robot's fingers, they should detect the force of gripping direction and the force of gravity direction, and perform the force control using the detected farces. The 3-axis force sensor that detects the Fx, Fy, and Fz simultaneously should be used for accurately detecting the weight of an unknown object of gravity direction. Thus, in this paper, robot's finger for stably grasping an unknown object is developed. And, the 3-axis farce sensor that detects the Fx, Fy, and Fz simultaneously fur constructing a robot's finger is newly modeled using several parallel-plate beams, and is fabricated. Also, it is calibrated, and evaluated.

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Minimization of Burr Formation in Drilling with Step Drill (구멍가공시 스텝드릴을 이용한 버형성 최소화를 위한 연구)

  • Ko, Sung-Lim;Kim, Jin-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.132-140
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    • 2000
  • In conventional drilling, burr geometry can be changed according to the variation of drill geometry like point angle, rake angle. Step drilling is proposed to minimize the burr formation in drilling operation. The burr formed in first cutting can be removed in second cutting by the edge in step. The burr formed in second cutting by the edge in step can be minimized according to the change of geometry like, step angle and depth. The mechanism in step drilling is analyzed. Some step drills are applied to drilling the input shaft which is used for vehicle steering. To measure the burr formed in drilling, laser and height gage are used.

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A study on the changes of involute-curve of spur gear die for cold forging and forged part (냉간 단조 스퍼어 기어의 금형과 단조품의 인볼류트 곡선 변화 연구)

  • 천세환;이정환;이영선;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.44-48
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    • 2003
  • In metal working, cold forging that has profit to satisfy dimension accuracy is using in various manufacturing products. Recently, most of the interest thing is precision forging of gear, Gear forging product is more strength than broaching gear, and it has many advantages with reduction of factory expenses. The reason of difficulty to improve accuracy of gear dimension compare to another products is the dimension accuracy is very high, approximately 10$\mu\textrm{m}$, and because die of involute teeth and elastic strain of forged tool differ from standard curve. This paper represent quantitative analysis of die and teeth of forged tool, namely difference of curves, with experiments and analyze the factor of dimension gap, finally, will design compensated involute curve.

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Dimensional changes of workpiece and die in cold upsetting by the closed-die at each stage (냉간 밀폐 업세팅시 금형과 단조소재의 성형 단계별 치수 변화)

  • 이영선;권용남;천세환;이정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.38-43
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    • 2003
  • The dimensions of die and workpiece are changed continuously during loading, unloading, and ejecting stage. Finally, to predict precisely the dimension of forged part and get the die dimension for the net-shape components, the analysis of die and workpiece should be evaluated from the loading to ejecting. Therefore, the experimental and FEM analysis are peformed to investigate the elastic characteristics at workpiece and die in the closed-die upsetting for ferrous material. FE techniques are proposed to consider the unloading and ejecting stages and estimate more precisely the dimension of forged part and die. The dimensional changes for the workpiece were evaluated quantatively during loading, unloading, and ejecting stages. The strains measured by the strain gages were compared with the estimated values by the FEM.

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