• Title/Summary/Keyword: GTA welding

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Evaluation of Low Temperature Properties in 18Cr Ferritic Stainless Steel Welds (18Cr 페라이트계 스테인리스강의 용접부 저온 특성 평가)

  • Lee, Won-Bae;U, In-Su;Eom, Sang-Ho;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.138-140
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    • 2007
  • This study aimed to evaluate the low temperature properties of the 18Cr ferritic stainless steel weld. Applied welding methods were LB(Laser Beam) and GTA(Gas Tungsten Arc) welding to compare the different low temperature properties of the welds. Low temperature properties were evaluated by the Charpy impact, Erichsen and Expansion test at low temperature. LB weld showed superior low temperature properties in the cases of the Charpy impact test and expansion test at low temperature, while GTA weld showed a superior low temperature property in the case of Erichsen test at low temperature. The different low temperature properties with test methods are still under analysis and may be due to different crack path depending on the microstructure, test speed and stress concentration during test.

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Development of CO Laser-Arc Hybrid Welding Process

  • Lee, Se-Hwan
    • Laser Solutions
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    • v.5 no.3
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    • pp.15-20
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    • 2002
  • The principal obstacle to selection of a laser processing method in production is its relatively high equipment cost and the natural unwillingness of production supervision to try something new until it is thoroughly proven. The major objective of this work is focused on the combined features of gas tungsten arc and a low-power cold laser beam. In this work, the laser beam from a 7 watts carbon monoxide laser was combined with electrical discharges from a short-pulsed capacitive discharge GTA welding power supply. When the low power CO laser beam passes through a special composition shielding gas, the CO molecules in the gas absorbs the radiation, and ionizes through a process blown as non-equilibrium, vibration-vibration pumping. The resulting laser-induced plasma(LIP) was positioned between various configurations of electrodes. The high-voltage impulse applied to the electrodes forced rapid electrical breakdown between the electrodes. Electrical discharges between tungsten electrodes and aluminum sheet specimens followed the ionized path provided by LIP. The result was well-focused melted spots.

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Effect of weldability in shielding gases on the GTAW process of austenitic stainless steel (스테인레스강의 GTAW 기법에서 보호가스가 용접성에 미치는 영향)

  • Kim, Dae-Ju;Baek, Ho-Seong;Ryu, Seung-Hyeop;Go, Seong-Hun;Kim, Gyeong-Ju;Kim, Dae-Sun
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.63-65
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    • 2006
  • The paper deals with the effect of hydrogen or helium in argon as a shielding gas on GTA welding of austenitic stainless steel. The studies were carried out in GTA(Gas Tungsten Arc) welding with a non-consumable electrode in case with different volume additions of hydrogen or helium to the argon shielding gas, i.e $5%H_2,\;10%H_2$, 30%He and 67%He. The penetration, welding voltage, microstructure and mechanical property were examined. The deepest penetration was obtained from the sample which was welded under shielding gas of $10%H_2$. The studies showed that hydrogen or helium addition to argon changes the static characteristic of the welding arc. The hydrogen or helium addition to argon increases arc power and the quantity of the material melted. The weld metal penetration depth and its width increased with increasing hydrogen or helium content. Additionally, welding voltage increased with increasing hydrogen or helium content.

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A Study on the Distortion Control Characteristics of the STS 304 Multi-pass Butt Weldment by the Tensioning Method (인장하중법에 따른 STS 304 다층 맞대기 용접부의 변형 제어 특성에 관한 연구)

  • Kim, Ha-Keun;Lee, Dong-Ju;Shin, Sang-Beom
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.101-101
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    • 2009
  • The purpose of this study is to develop the control technology of the welding distortion caused by Auto NG-GTA welding process at the STS 304 multi-pass butt weldment. For it, heat input model for Auto NG-GTA welding process was established and verified by measuring temperature change and molten pool shape at the bead-on-plate weldment. With heat input model developed, the effect of the tension load on the amount of welding distortion at the STS 304 multi-pass butt weldment was evaluated using the thermo-elasto-plastic FE analysis. In accordance with FEA results, the angular distortion and transverse shrinkage sharply decreased with an increase in tension load. This result indicates that tensioning method was verified as a countermeasure against the welding distortion of STS 304 multi-pass butt weldment.

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Evaluation of mechanical Characteristic according to the Filler Metal by GTA welding Process using 7075 Aluminum Alloy (알루미늄 합금 7075의 용가재에 따른 GTA용접공정의 기계적 특성 평가)

  • Son, Yeong-San;Lim, Byung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.4
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    • pp.521-526
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    • 2017
  • In the GTA welding process of Al 7075 alloy using different types of filler metals, the tensile test and micro-hardness test were conducted to evaluate the mechanical characteristics. Also, the radiographic test result showed that the weld met the criterion of level 1 in accordance with KS D 0242 for verifying the welding integrity and there were no welding defects. The tensile test result obtained using Al 7075 as a filler metal showed that the material was fractured in the weld zone. The tensile strengths of the materials using Al 7075 and ER 4043 as the filler metal were about 240MPa and 253MPa, their yield strengths were about 132MPa and 120MPa and their elongation percentages were 6.6% and 13%, respectively. The micro-hardness value of the deposited metal zone when using Al 7075 as the filler metal was Hv 132. However, the micro-hardness of the material using ER4043 as the filler metal was about 24% lower than that using Al 7075. When the chemical composition of the filler metal is the same as that of the material itself, fracture can occur in the deposited metal zone. Therefore, it is not desirable to use the same material as the filler metal for the welding of Al 7075 alloy. Moreover, the use of Al-Si based ER 4043 as a filler metal is more desirable than using the same material as a filler metal for welding Al 7075.

Investigation of Zircaloy-4 weldability using a pulsed Nd:YAG laser (펄스형 Nd:YAG 레이저를 이용한 지르칼로이-4 용접특성 조사)

  • 김수성;김덕현;김철중;이종민
    • Journal of Welding and Joining
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    • v.9 no.1
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    • pp.23-31
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    • 1991
  • Laser beam weldability of zircaloy-4was investigated using a pulsed Nd: YAG laser of 200W average power. Mechanical properties of laser and GTA bead-on-plate welded zircaloy-4 test specimens were compared. The influence of plasma generated during laser welding was analyzed and optimum laser welding parameters were investigated.

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Improvement of LBW quality of Zircaloy-4 Spacer Grids for PWR Fuel Assembly (경수로 원전연료용 지르칼로이-4 지지격자 레이저용접품질 개선)

  • Kim, Soo-Sung;Song, Kee-Nam;Han, Hyoung-Jun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.22-28
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    • 2006
  • A spacer grid assembly, which is an interconnected array of slotted grid straps and is welded at the intersections to form an egg crate structure, is one of the main structural components of the nuclear fuel assembly for Pressurized Water Reactors (PWRs). The weld quality of spacer grids in PWRs fuel is extremely important for the fuel assembly performance in the nuclear renter. The spacer grid welds are currently evaluated mainly by the metallographic examination although it reveals only cross-points which are welded by the laser beam. This experiment is also to compare the weldability of Zircaloy-4 spacer grids using by the GTA and LB. The effect of node geometries of spacer grids for the GTAW and LBW has been studied and optimum conditions of spacer grid welding have been found. Microstructures and micro-hardness of the GTA and LB welded zones have been also compared.