• Title/Summary/Keyword: GAS Boiler

Search Result 362, Processing Time 0.029 seconds

An Analysis on the Temperature Safety of a Boiler Desuperheater (보일러 과열증기 냉각기의 온도 안전성에 관한 연구)

  • Ha, Ji-Soo;Kim, Tae-Kwon;Chang, Hyuk-Sang
    • Journal of the Korean Institute of Gas
    • /
    • v.16 no.2
    • /
    • pp.9-13
    • /
    • 2012
  • The present study has been carried out to diagnose the temperature safety of a boiler desuperheater which decreases abnormally higher temperature of superheated steam in a reheater of a power plant. The liquid water in the desuperheater stays in a closed space. It becomes heated by the high temperature superheated steam and boiling could occur. Boiling might increase internal pressure and it could destroy the desuperheater if the internal pressure exceeds the allowable pressure of the desuperheater. The present study modeled reasonably the desuperheater and four cases of heat transfer analysis are executed with the consideration of insulator and natural convective fluid flow of the inside cooling water. For the case excluded the natural convective fluid flow, the temperature exceeds the allowable temperature and pressure. On the other hand, for the real case included natural convective fluid flow and insulator, the active heat transfer from higher temperature region to lower temperature region occurs and it makes the temperature in the cooling water below the allowable temperature and pressure. From this fact, it could be thought that the desuperheater in the reheater is safe from destroy or back flow.

Analysis of High-Temperature Corrosion of Heat Exchanger Tubes in Biomass Circulating Fluidized Bed Boiler (바이오매스 순환유동층 보일러의 열교환기 고온 부식 특성)

  • Yujin Choi;Dal-hee Bae;Doyeon Lee
    • Korean Chemical Engineering Research
    • /
    • v.61 no.3
    • /
    • pp.419-425
    • /
    • 2023
  • This paper presents the research results of analyzing the high-temperature corrosion characteristics of three currently commercialized heat exchanger tube materials under actual operating conditions of a biomass power plant. In order to precisely analyze the high-temperature corrosion characteristics of these materials, a high-temperature corrosion evaluation device was installed in the power plant equipment, which allows for adjusting the surface temperature of the heat exchanger tubes. Experiments were conducted for approximately 300 hours under various temperature and operating conditions. In this study, the commercialized heat exchanger tube materials used were SA213T12, SA213T22, and SA213T91 alloys. In order to objectively analyze the high-temperature corrosion characteristics of each material, an international standard-based process to remove corrosion products was applied to obtain the weight change of the specimens, and the average thickness loss and corrosion rate were derived. Thus, the high-temperature corrosion results for each condition were quantitatively compared and analyzed. In addition, in order to increase the reliability of the high-temperature corrosion evaluation method introduced in this study, the surface and cross-sectional corrosion of the specimens were confirmed by using scanning electron microscopy and energy-dispersive X-ray analysis. Based on these analysis results, it was found that the corrosion resistance of the commercial heat exchanger materials increases as the content of chrome and nickel in the composition increases. Additionally, it was found that the corrosion phenomenon is rapidly accelerated as the surface temperature increases. Finally, the replacement period (lifetime) of the heat exchanger tubes under each condition could be inferred through this study.

The Duel Fuel Combustion of Low Calorific Biomass Syngas with Fuel Oil (저열량 바이오매스 합성가스의 혼소특성)

  • Yoon, Sang-Jun;Kim, Young-Ku;Jeon, Chang-Joon;Lee, Jae-Goo
    • Korean Chemical Engineering Research
    • /
    • v.50 no.5
    • /
    • pp.860-865
    • /
    • 2012
  • Although biomass syngas is very low calorific gas, it is utilized by means of dual fuel combustion technology in the fields of industrial furnace and boiler as a substitute oil technology. The basic structure of duel fuel combustion burner is designed so that low caloric gas fuel is supplied around an oil burner in the middle. In the present study, three types of mixing burners were manufactured to conduct performance experiment. Low caloric gas was evenly distributed around the oil burner and the method of changing the angle of gas nozzle was applied. CO generation decreased according to the increase of the amount of air for combustion. In addition, the shapes and colors of flame changed according to the proportions of gas and oil used. Remained flame after combustion was from the lack of atomization at the exit of oil burner. Although it was difficult to maintain the optimum air ratio due to different required air ratio for oil and syngas, stable combustion was able to maintained within excess oxygen concentration of 4.7~8.2%. From this study, it was shown that the oil atomization at the exit of fuel oil nozzle was promoted by the increased rate of syngas combustion and the CO concentration in flue gas lower than only fuel oil combustion.

The Study on the Electrochemical Polarization Characteristics of Hydrogen Embrittlement for Ferrite Stainless Steel with Welding Conditions (용접조건에 따른 페라이트 스테인리스강에 대한 수소취성의 전기화학적 분극특성에 관한 연구)

  • Choi, Byung-Il;Lim, Uh-Joh
    • Journal of the Korean Institute of Gas
    • /
    • v.9 no.4 s.29
    • /
    • pp.30-35
    • /
    • 2005
  • In order to examine the electrochemical polarization characteristics of hydrogen embrittlement far STS444 with welding conditions, this paper carried out the accelerated hydrogen osmosis test and the electrochemical polarization test. That is, in $0.5M\; H_2SO_4+0.001M\;As_2O_3$ solution, the hydrogen embrittlement behavior of STS444 added to load of $1,400kg/cm^2$ together with hydrogen osmosis by current of $30mA/cm^2$ far 60 min. was considered. In researching the electrochemical polarization characteristics of hydrogen embrittlement for STS444 with welding conditions, the previous study clarified that tensile strength or elongation became low influenced by absorption of oil or water before welding. In this paper, we proposed the advanced mechanism of hydrogen embrittlement that integrated electrochemical corrosion with the existing mechanism of hydrogen embrirtlement.

  • PDF

The Study on the Mechanical Characteristics of Hydrogen Embrittlement for the Weld Zone of Ferrite Stainless Steel (페라이트 스테인리스강 용접부에 대한 수소취성의 기계적 특성에 관한 연구)

  • Choi, Byung-Il;Lim, Uh-Joh
    • Journal of the Korean Institute of Gas
    • /
    • v.9 no.4 s.29
    • /
    • pp.11-16
    • /
    • 2005
  • In this paper, the hydrogen osmosis test and the mechanical tensile test were carried out to examine hydrogen cracking behavior of STS444 with welding conditions. In $0.5MH_2SO_4+0.001M \;As_2O_3$ solution, the hydrogen embrittlement characteristics of weld zone of STS444 added to load of $1,400 kg/cm^2$ together with hydrogen osmosis by current of $30mA/cm^2$ for 60 min. was considered. As a result of study on the hydrogen embrittlement and mechanical characteristics of STS444외와 with welding conditions the tensile stress and elongation of STS444 get lower by the absorption of oil or water before welding. Also, the reduction rate of tensile stress and elongation of STS444 is larger because of hydrogen embrittlement by the absorption of oil or water. STS444 by the absorption of water before welding is more sensitive to hydrogen embrittlement than oil.

  • PDF

Performance Analysis of Methane Fueled Marine Solid Oxide Fuel Cell and Steam Turbine Hybrid Power System (선박동력용 SOFC/ST 하이브리드시스템의 성능 평가)

  • Lee, Kyung-Jin;Oh, Jin-Suk;Kim, Sun-Hee;Oh, Sae-Gin;Lim, Tae-Woo;Kim, Jong-Su;Park, Sang-Kyun;Kim, Mann-Eung;Kim, Myoung-Hwan
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.35 no.5
    • /
    • pp.590-599
    • /
    • 2011
  • The electrification of the waste heat of fuel cell is necessary to enhance the efficiency of fuel cell system. For this purpose, the SOFC/ST(Solid oxide fuel cell/Steam turbine) hybrid system is suitable. The purpose of this work is to predict the performance of methane fueled SOFC/ST hybrid power system and to analyze the influence of operating temperature of stack, current density of stack, combustor outlet gas temperature, and boiler outlet gas temperature. According to the analysis, it is proved that making the best use of the waste heat of stack and minimizing the fuel consumption of combustor are essential for the high-efficiency of SOFC/ST hybrid system.

Economic evaluation on heating systems of apartment complex (공동주택단지 난방시스템들에 대한 경제성 평가)

  • 조금남;윤승호;김원배
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.10 no.6
    • /
    • pp.773-783
    • /
    • 1998
  • The heating system for apartment complex may be classified as old systems including central system with steam boiler(S1), gas engine driven heat pump system(S2), system using waste heat(S3) and new systems including mechanical vapor re-compression system with flashing heat exchangers(S4), system using methanol(S5), system using metal hydride (S6). The purpose of the present study is to suggest optimal heating system by technically, economically and environmentally evaluating old and new heating systems of apartment complex from 500 to 3,000 households. Economic evaluation based on the technical evaluation results which estimated heat transfer area of heat exchangers and capacity of equipments was estimated initial investment cost, annual operating cost and relative payback period by considering annual increasing rates of energy cost and interest. Environmental evaluation provided annual generation rate of carbon dioxide. Initial investment cost was cheap in the order of S6, S5, S3, S2, S4, S1, annual operating cost was cheap in the order of S1, S2, S4, S5 and relative payback period was short in the order of S6, S5, S2, S3 and S4. Relative payback period was within 8 years for all scenarios of 3,000 households, and was increased as annual increasing rates of energy cost and interest were increased. As transportation pipe length was increased twice, payback period was increased by 1.4~2.6 time. The effect of temperatures of waste gas and waste water on the relative payback period was small within 0.8 years. The annual generation rate of carbon dioxide was big in the order of S4, S2 and S1. S4 was the most economic system among whole scenarios when S1 was replaced with other scenarios.

  • PDF

Performance and Emissions Characteristics of Agricultural Generator and Air Heater using DME Fuel (DME를 이용한 농업용 온풍기와 발전기의 성능 및 배출가스 특성 연구)

  • KIM, SHIN;MIN, KYOUNIL;PARK, CHEUNKYU;LEE, HYUNCHAN;NA, BYUNGKI
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.27 no.4
    • /
    • pp.431-440
    • /
    • 2016
  • Electric or hydrogen energy source is expected to solve a various issues including energy security and exhaust pollution. However, it is required a lot of time and a variety of development to apply for commercialization. Therefore, it is needed to translation fuels between the future and the present. DME (Dimethyl Ether) can play a reduce exhaust emission from medium- to heavy-duty engines that are mostly used in commercial sector. It have applied to the DME fuel as a various alternative fuel including power generation in many countries. Especially, it is necessary to secure the energy of energy-poor areas that are widely distributed around the world. And Korea also has the energy-poor areas due to geographical characteristics. These areas has been covered by their own energy through some small diesel generators, diesel boiler etc. If DME fuels are supplied in new demand such as rural sector with energy poor area, DME fuel will be available in the wider sector. In this study, it investigated performance and emission characteristics of agricultural generator and air heater using DME fuel. So the existing equipment of generator and air heater was modified to apply DME fuel. And combustion characteristics and properties of exhaust gas according to the contents of the DME fuel were evaluated. DME fuel showed a potential application in agricultural generator and air heater.

A CFD Analysis on Heat Transfer of High Temperature Steam through Interface with Superheater and SOEC for Hydrogen Production (SOEC에 과열기의 고온 스팀을 공급하는 Interface의 열전달에 관한 전산해석)

  • BYUN, HYUN SEUNG;HAN, DANBEE;PARK, SEONGRYONG;CHO, CHONGPYO;BAEK, YOUNGSOON
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.31 no.2
    • /
    • pp.169-176
    • /
    • 2020
  • There is a growing interest in hydrogen energy utilization since an alternative energy development has been demanded due to the depletion of fossil fuels. Hydrogen is produced by the reforming reaction of natural gas and biogas, and the electrolysis of water. An solid oxide electrolyte cell (SOEC) is reversible system that generates hydrogen by electrolyzing the superheated steam or producing the electricity from a fuel cell by hydrogen. If the water can be converted into steam by waste heat from other processes it is more efficient for high-temperature electrolysis to convert steam directly. The reasons are based upon the more favorable thermodynamic and electrochemical kinetic conditions for the reaction. In the present study, steam at over 180℃ and 3.4 bars generated from a boiler were converted into superheated steam at over 700℃ and 3 bars using a cylindrical steam superheater as well as the waste heat of the exhaust gas at 900℃ from a solid refuse fuel combustor. Superheated steam at over 700℃ was then supplied to a high-temperature SOEC to increase the hydrogen production efficiency of water electrolysis. Computational fluid dynamics (CFD) analysis was conducted on the effects of the number of 90° elbow connector for piping, insulation types and insulation layers of pipe on the exit temperature using a commercial Fluent simulator. For two pre-heater injection method of steam inlet and ceramic wool insulation of 100 mm thickness, the highest inlet temperature of SOEC was 744℃ at 5.9 bar.

A Study on the Effect of Group Heating in Rural Villages Using Poplar Wood Chips on Fuel Quality, Cost, and Atmospheric Environment (포플러 목재칩을 이용한 농산촌 마을 집단난방시 연료품질, 비용, 대기환경에 미치는 영향에 관한 연구)

  • An, Byeong-Il;Ko, Kyoung-Ho
    • Journal of The Korean Society of Agricultural Engineers
    • /
    • v.64 no.2
    • /
    • pp.57-69
    • /
    • 2022
  • This study analyzes the fuel conditions and environmental effects of converting heating in rural villages that rely on fossil fuels into wood fuel. In particular, we tried to derive the most important considerations when using wooden chips as fuel in aging agricultural villages where various variables such as weather, facility characteristics, fuel quality, and maintenance capabilities work. Above all, an experiment was conducted by comparing it with oak trees to determine whether Italian poplar, a representative attribute water created to supply fuel wood in Korea, is suitable for heating fuel. Through experiments, 1) Even though the supply of poplar wood chips during 10 hours of operation was 60.74 kg less than that of hardwood chips, the production of hot water was 140 kWh higher. 2) The higher the exhaust gas temperature, the proportional (increase) oxygen concentration and inversely (decrease) PM and CO emissions. 3) Poplar has twice as much ash content as hardwood and three times more fine dust has been detected, but it meets all the standards for wood quality at the Korea Forest Science Institute. 4) Under the condition that there is a difference in water content (7.7%), hardwood cost 1.13 times more wood chips per 1 MWh than poplar, and even if the water content is corrected equally, hardwood cost 1.05 times more per 1 MWh than poplar. 5) In conclusion, it was proved that the fuel possibility, economic possibility, and environmental possibility of poplar wood chips are sufficient.