• 제목/요약/키워드: Furnace brazing

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Laser brazing molybdenum using two titanium base fillers

  • Lin, Chia-Chen;Lee, Cheng-Han;Shiue, Ren-Kae;Shy, Hsiou-Jeng
    • Advances in materials Research
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    • 제1권3호
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    • pp.183-190
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    • 2012
  • Brazing Mo using Ti and Ti-15-3 foils has been investigated in the experiment. For traditional furnace brazing, solidification shrinkage voids cannot be completely removed from the joint even the brazing temperature increased to 2013 K and 160 ${\mu}m$ thick Ti foil applied in brazing. Similar results are observed from the joint using Ti-15-3 filler. In contrast, the quality of laser brazed joint is much better than that of furnace brazed joint. A sound joint is achieved after laser brazing. Tensile strengths of 418 and 373 MPa are obtained from laser brazed joints at the power of 800W and travel speed of 5 mm/s using Ti and Ti-15-3 fillers, respectively. All laser brazed joints are fractured at the brazed zone and cleavage dominated fractures are widely observed from their fractographs. The Ti base fillers show potential in laser brazing Mo substrate.

스테인리스강용 브레이징 합금과 브레이징 공정 (Brazing Filler Metal and Process for Stainless Steel)

  • 홍성철;박상윤;정도현;오주희;이재훈;김원중;정재필
    • Journal of Welding and Joining
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    • 제30권6호
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    • pp.15-20
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    • 2012
  • Brazing technology has been widely used among bonding technologies because it enables to bond various metals, even ceramics, dissimilar metals, and give higher bonding strength, cost down, automation, etc. However, there are many parameters to achieve optimal brazing joint such as brazing alloys, brazing atmospheres, designs and brazing methods, etc. The brazing parameters affect seriously on the characteristic of final brazing products. Stainless steel is broadly used in high temperature applications, chemical industry, heat exchangers, muffler of vehicles, and so on. Accordingly, in this article, brazing alloys, forms of brazing alloys, brazing methods and atmospheres for stainless steel were described.

스테인리스강의 브레이징 특성 (Brazing Process of Stainless Steel)

  • 홍성철;박준규;오주희;이재훈;김원중;정재필
    • Journal of Welding and Joining
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    • 제29권6호
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    • pp.40-44
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    • 2011
  • Brazing of a stainless steel was described in this article. Brazing is a joining technology without melting a substrate and joining temperature is higher than $450^{\circ}C$. Brazing can be broadly applicable across industries. In particular, brazing of stainless steel is widely used in aircraft parts, car engines, heat exchangers, etc. due to its excellent strength, corrosion resistance and other suitable characteristics. Characteristics of the stainless steel depend on their classification like austenitic, ferritic and martensitic stainless steels. In addition, there are many processes in brazing and various parameters such as brazing heat source, filler metals, joint design, etc. Therefore, it is necessary to know basic knowledge about brazing to achieve good brazing joint. Accordingly, properties of stainless steel and design of brazing joint and related process were described in this article.

소형 액체 추력기 Brazing Failure 사례 분석 (Analysis for Brazing Failure of Liquid Thruster)

  • 김정훈;장기원;이재원;이해헌
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.23-27
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    • 2006
  • 본 연구에서는 소형 액체 추력기 제작 공정 중 하나인 브레이징 부품 접합에서 발생한 Failure 사례에 대한 분석을 위해 가능 원인을 도출하고 이에 대한 검증을 위한 Sample Test를 수행하였다. Brazing Material, 부품 가공성 등에서 도출된 요인들이 Overflow 현상에 미치는 영향을 분석하여 실제 발생 원인을 파악하였으며, 이를 통해 원활한 공정 진행을 도모할 수 있었다.

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열노출 온도에 따른 CP 티타늄, Ti-6Al-4V 합금의 미세조직/기계적성질 변화 및 저온브레이징 특성 (Effects of Holding Temperatures on Microstructure and Mechanical Properties of CP Titanium and Ti-6Al-4V Alloy and Its low Temperature Brazing Characteristics)

  • 선주현;신승용;홍주화
    • 열처리공학회지
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    • 제23권1호
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    • pp.3-9
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    • 2010
  • Titanium and its alloys were brazed in the range of $850-950^{\circ}C$ within 10 min. of brazing time using expensive infra red or other heating methods. However, brazing time needs to be extended to get temperature-uniformity for mass production by using continuous belt type furnace or high vacuum furnace with low heating rate. This study examined effects of holding temperature for 60 min, on microstructure and mechanical properties of titanium alloys. Mechanical properties of titanium alloys were drastically deteriorated with increasing holding temperature followed by grain growth. Maximum holding temperatures for CP (commercial pure) titanium and Ti-6Al-4V were confirmed as $800^{\circ}C$ and $850^{\circ}C$, respectively. Both titanium alloys were successfully brazed at $800^{\circ}C$ for 60 min. with the level of base metal strengths by using Zr based filler metal, $Zr_{54}Ti_{22}Ni_{16}Cu_8$.

DEVELOPMENT AND REPAIR OF LAMINATE TOOLS BY JOINING PROCESS

  • Yoon, Suk-Hwan;Na, Suck-Joo
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.402-407
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    • 2002
  • Laminate tooling process is a fast and simple method to make metal tools directly for various molding processes such as injection molding in rapid prototyping field. Metal sheets are usually cut, stacked, aligned and joined with brazing or soldering. Through the joining process, all of the metal sheet layers should be rigidly joined. When joining process parameters are not appropriate, there would be defects in the layers. Among various types of defects, non-bonded gaps of the tool surface are of great importance, because they directly affect the surface quality and dimensional accuracy of the final products. If a laminate tool with defects has to be abandoned, it could lead to great loss of time and cost. Therefore a repair method for non-bonded gaps of the surface is essential and has important meaning for rapid prototyping. In this study, a rapid laminate tooling system composed of a CO2 laser, a furnace, and a milling machine was developed. Metal sheets were joined by furnace brazing, dip soldering and adhesive bonding. Joined laminate tools were machined by a high-speed milling machine to improve surface quality. Also, repair brazing and soldering methods of the laminates using the $CO_2$ laser system have been investigated. ill laser repair process, the beam duration, beam power and beam profile were of great importance, and their effects were simulated by [mite element methods. The simulation results were compared with the experimental ones, and optimal parameters for laser repair process were investigated.

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NBF 고농도 플럭스 자동 도포 장치 개발에 관한 연구 (A Study on Development of an Automatic Spreading System of High-concentration Flux for a Nocolok Brazing Furnace)

  • 이영림;황순호
    • 한국산학기술학회논문지
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    • 제11권3호
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    • pp.1108-1114
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    • 2010
  • Nocolok 브레이징을 하기 위해서는 플럭스 용액을 접합부 표면에 도포해야 하는데 저농도 플럭스와는 달리 고농도 플럭스는 필요한 부분만 도포해야 한다. 보통 기존의 브레이징로에서는 고농도 플럭스 도포를 수작업으로 하고 있는데 작업의 비효율성을 초래하고 플럭스 분진 날림 및 열 등으로 인해 작업 환경을 악화시킨다. 그러므로 경제적이고 효율적인 고농도 플럭스 자동 도포 장치의 개발을 통한 품질 향상 및 생산 단가 저감 등이 절실한 실정이다. 따라서, 본 연구에서는 고농도 플럭스 자동 도포 시스템을 설계 및 제작하였고 이를 직접 브레이징로에 장착하여 자동화 공정으로 개선시켜 기피 작업 해소 및 생산성 향상을 이루었다.

EFFECT OF INTERMETALLIC COMPOUND ON MECHANICAL PROPERTIES OF Al-Cu DISSIMILAR BRAZING JOINT

  • Koyama, Ken;Shinozaki, Kenji;Ikeda, Kenji;Kuroki, Hidenori
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.555-560
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    • 2002
  • Brazing of Al to Cu using AI-Si-Mg-Bi brazing alloy has been carried out in the vacuum furnace. In the bonded interlayer, there were two kinds of intermetallic compounds. One of these intermetallic compounds was e phase and the other was b phase. The growth of b phase was controlled by diffusion Al into Cu. Deformation behavior of Al-Cu brazing joint was brittle without deformation of the base metal. Shear strength of the joint was only about 20MPa. The shear specimen broken in the intermetallic compound, which was mainly e phase. Shear strength did not depend on the bonding temperature.

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피라미드 트러스형 금속 샌드위치 판재의 적외선 브레이징을 이용한 효율적 적층식 제작 및 특성에 관한 연구 (Efficient Layered Manufacturing Method of Metallic Sandwich Panel with Pyramidal Truss Structures using Infrared Brazing and its Mechanical Characteristics)

  • 이세희;성대용;양동열
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.76-83
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    • 2010
  • Metallic sandwich panels with pyramidal truss structures are high-stiffness and high-strength materials with low weight. In particular, bulk structures have enough space for additional multi-functionalities. In this work, in order to fabricate 3-D structures efficiently, Layered Manufacturing Method (LMM) which was composed of three steps, including crimping process, stacking process and bonding process using rapid infrared brazing, was proposed. The joining time was drastically reduced by employing infrared brazing of which heating rate and cooling rate were faster than those of conventional furnace brazing. By controlling the initial cooling rate slowly, the bonding strength was improved up to the level of strength by conventional vacuum brazing. The observation of infrared brazed specimens by optical microscope and SEM showed no defect on the joining sections. The experiments of 1-layered pyramidal structures and 2-layered pyramidal structures subject to 3-point bending were conducted to determine structural advantages of multilayered structures. From the results, the multi-layered structure has superior mechanical properties to the single-layered structure.