• 제목/요약/키워드: Furnace Analysis

검색결과 692건 처리시간 0.03초

전기 아크로 운전 상태에 따른 고조파 해석 (Harmonics Analysis for Electric Arc Furnace According to the Operation Condition)

  • 김재철;박경호;박현택;문종필;임상국;손학식
    • 조명전기설비학회논문지
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    • 제18권5호
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    • pp.118-125
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    • 2004
  • 철강 소비가 늘어나고, 전기아크로 운영기술의 발전에 따라 아크로의 사용이 증가하고 있다. 그러나 전기아크로의 사용이 늘어날수록 계통에는 악영향을 미치게 된다. 즉, 전력품질 문제인 전압 및 전류 고조파, 상 불평형, 역률 저하, 전압 플리커 등의 문제가 발생하고 있다. 여기서는 시변 특성과 비선형 특성을 갖는 고조파에 대하여 해석하였다. 우선 전기 아크로가 포함된 전력계통 모델을 만들고, 전기 아크로의 다양한 운전 조건에 따라 발생된 고조파가 계통에 미치는 영향을 분석하였다. 또한 고조파 저감 대책으로 고조파 필터를 설계하여 그 영향을 검토하였다.

제강 작업장내 삼차원 유동장 및 먼지농도의 수치 모사 (Numerical Simulation of 3-Dimensional Fluid Flow and Dust Concentrations in a Steel Foundry)

  • 조현호;홍미옥;조석연
    • 한국대기환경학회지
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    • 제22권1호
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    • pp.35-41
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    • 2006
  • The steel foundries with electric arc furnaces handling metal scraps have recently gained an attention as a potential source of dusts. The present study focuses on the analysis of dust emissions and removals during furnace charging and melting processes by commercial CFD software named FLUENT. A body fitted grid system consisting of 880,000 meshes was first generated by Gambit for the electric arc furnace with the capacity of 60 ton/cycle and then FLUENT was invoked to solve the corresponding NavierStokers equation for the momentum, temperature and dust concentration. The entire processes from metal charging to metal melting were simulated to investigate the unsteady behaviors of fluid flows and dust concentrations. The model simulation results showed that as the top of the electric arc furnace opened for metal charging, hot plumes bursted out from the furnace rose strongly by buoyance and escaped mostly through the main hood. Therefore, the capacity of main hoods determined the vent efficiency in the metal charging process. As the furnace was closed after the metal charging and the metal melting processes was followed, the hot flow stream stretching from the furnace to the main hood was dissipated fast and the flow from the inlet of the bottom of the left hand side to the main and monitoring hoods constituted the main stream. And there was only a slow flow in the right hand side of the furnace. Therefore, the dust concentrations were calculated higher in the left hand side of the furnace, which was consistent with observations.

고로슬래그 미분말을 혼입한 레디믹스트 숏크리트의 현장적용성에 관한 실험적 연구 (A Experimental Study on the Ready-mixed Shotcrete Using Granulated Blast Furnace Slag)

  • 최희섭;김동민;장필성;서신석
    • 한국지반공학회논문집
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    • 제25권6호
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    • pp.31-45
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    • 2009
  • 본 연구에서는 레디믹스트(Ready-mixed) 숏크리트 개발을 위해 숏크리트 혼화재로 산업부산물인 고로슬래그 미분말을 적용하였을 때, 이에 따른 현장적용성을 평가하고자 하였다. 우선, 고로슬래그 미분말의 강도발현 특성 및 환경적 불안정 요인을 파악하고자 SEM분석 및 중금속 용출시험을 수행한 후 다양한 실험변수들을 적용하여 실내실험과 현장실험을 수행하였다. SEM분석과 중금속용출 실험결과, 고로슬래그 미분말의 혼입으로 인해 솟크리트 조직의 치밀화 및 유해항목 미검출로 인한 환경적 안전성을 확인하였다. 실내실험과 현장실험결과, 고로슬래그 미분말은 일반 Plain 배합보다 강도증진 및 내구성 개선효과가 우수하게 나타났으며, 알칼리활성제 혼입을 통해 기존 고로슬래그 미분말의 수화반응의 지연으로 인한 초기강도발현의 문제점을 다소 효과적으로 개선시킬 수 있는 계기가 되었다고 판단된다. 또한 고로슬래그 미분말의 적정 혼입량은 30% 이내로 적용하는 것이 바람직하며, 경제성 측면에서도 실리카 흄 가격의 약 5% 정도의 수준으로 저렴하기 때문에 산업부산물인 고로슬래그 미분말의 경제적 재활용 및 분말형 레디믹스트 숏크리트 개발에도 적용이 충분히 가능할 것으로 판단된다.

Study on the Iron Production Process through the Analysis of By-Products Found at Jiǔdiàn Iron Production Site, China

  • Bae, Chae Rin;Cho, Nam Chul;Jo, Young Hoon;Chen, Jianli
    • 보존과학회지
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    • 제34권4호
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    • pp.273-281
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    • 2018
  • $Ji{\check{u}}di{\grave{a}}n$ iron production site in China is a relic smelting site, which in the past produced pig iron. In this study, scientific analysis of the smelting furnace and collected slag was conducted to reveal some aspects of the ancient Chinese smelting technique. A 3D model of the smelting furnace showed a narrow lower part and an upper section which increased in diameter upwards. Although the smelting furnace relic does not include the upper part and its complete shape cannot be predicted, the remaining part suggests that the furnace had a larger diameter in the central part compared to the upper and lower parts. Most of the collected slag was completely vitrified. Long prismatic fayalite was observed in the matrix of some samples. The iron particles contained phosphorus, which could not be discharged during smelting work. In addition, as the $CaO/SiO_2$ ratio was 0.42 or lower in the results of the content analysis, no CaO slag former had been added. However, the ratio of $CaO/SiO_2$ to $Al_2O_3/SiO_2$ did not have a constant trend. This needs to be investigated in a further study.

전로슬래그를 이용한 콘크리트의 강도에 관한 연구 (A Study on the Characteristics of Concrete mixed with the Converter furnace Slag)

  • 곽기주;손순종;김기성
    • 콘크리트학회지
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    • 제6권4호
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    • pp.113-122
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    • 1994
  • 본 연구는 전로슬래그를 콘크리트용 골재로 사용할 수 있는 가를 검토하기 위해서 수쇄슬래그에 전로슬래그를 중량비로 20%, 40%, 60%, 80%씩 혼합한 골재로 공시체를 제작하여 강도특성을 고찰하였다. 전로슬래그로 제작한 콘크리트의 슬럼프 값은 천연골재로 제작된 슬럼프 값보다 더 크게 나타났다. 또 수쇄슬래그에 전로슬래그를 혼입하여 제작된 콘크리트는 전로슬래그의 혼입율이 20%, 40%, 60%, 80%로 높아짐에 따라 팽창율도 0.007%, 0.014%, 0.043%, 0.19%로 각각 증가되었다. 따라서 비교적 안정성을 갖는 콘크리트를 제작하기 위해서는 수쇄슬래그와 전로슬래그의 혼입율을 60:40으로 하는 것이 좋을 것으로 생각된다. 또, 수쇄슬래그에 전로슬래그를 혼입하여 만든 콘크리트의 압축강도 (${\sigma}_c$), 인장강도(${\sigma}_t$), 휨강도(${\sigma}_f$)간의 상관관계를 회귀분석하여 도출한 인장강도와 휨강도의 예측공식은 다음과 같다. ${\sigma}_t$ = 0.16952${\sigma}_c$ - 4.9313 ${\sigma}_f$ = 0.25727${\sigma}_c$ + 6.0528

고효율/친환경 전기 용해로 내의 열전달 해석 (Heat Transfer Analysis in High Efficiency Electric Melting Furnace)

  • 설동일;이병화;전충환;장영준
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회B
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    • pp.2285-2290
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    • 2007
  • The main objective of this study is to analyze the heat transfer characteristics in the electric melting furnace. Local temperatures are measured at various location in the furnace using the B-type thermocouples. In this paper, the numerical simulation was performed using the ANSYS software, and compared with experimental data. Mathematical heat transfer model for the prediction of temperature distribution has been developed by considering the thermal radiation among heating element, crucible and insulating materials. The results show that the temperature distributions predicted by the numerical simulation agree with experimental results comparatively.

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제지 슬러지 애쉬 고로슬래그 미분말로 혼합치환한 시멘트가 모르타르에 미치는 영향 (The Influences of Cement Mortar Replaced by Paper Sludge Ash and Blast Furnace Slag)

  • 소병현;이주나;박찬수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.3-9
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    • 2002
  • Paper sludge ash was assured as material of a sort of pozzolan. For the reason of fluidity decrease caused by the strong absorption of paper stooge ash and the decrease of compressive strength in case of using over30% replacement by the weight of cement, paper sludge ash is not suitable for blending material. Therefore, it is necessary to find proper replacement ratios between paper sludge and blast furnace slag to insure compressive compensation and appropriate slump. Accordingly, as varied the blending ratios of paper sludge and blast furnace slag, testing mortar was made. This study was aimed to investigate the possibility of using blending replacement of paper sludge ash and blast furnace slag throughout compressive test, flow test, SEM(Scanning Eletron Microscope), MIP(Mercury Intrusion Porosity test), and TG-DTA(Thermal analysis).

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Analysis of Reducing Characteristics of Direct Reduced Iron using Blast Furnace Dust

  • Yun, Young Min;Chu, Yong Sik;Seo, Sung Kwan;Jeong, Jae Hyun
    • 한국세라믹학회지
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    • 제53권4호
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    • pp.444-449
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    • 2016
  • Industrial by-products generated by integrated iron and steel manufacture cause environmental pollution. The by-products contain not only iron element but also harmful substances. Therefore, in view of to waste recycling and environmental preservation, production of sponge iron using the by-product is considered an effective recycling method. In this study, reduction efficiency of pellets from blast furnace dust was measured. Metallization was found to be increased, as $C/Fe_{total}$ ratio and reaction time were increased. The pellets were formed into a globular shape, and calcined for 60 minutes at $1100^{\circ}C$ in an electric furnace. Phase changes were analyzed using an X-ray diffractometer. Microstructures of the pellets were observed by a scanning electron microscope.

아-크로 천정용 고알루미나질 벽돌의 용손기구에 관한 연구 (Studies on Wear Mechanism of High Alumina Brick for Arc-furnace Roof)

  • 허삼덕;오기동
    • 한국세라믹학회지
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    • 제23권2호
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    • pp.55-63
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    • 1986
  • In variuos physcial and chemical cause of damage of refractories for steel makin the clarification of the wear mechanism of brick is situated on important factor. In the present paper the wear mechanism of high alumina brick for the arc-furnace roof were inves-tigated by means of XRD, EPMA. SEM and microscopy. The results obtained were summerized as follows : (1) The altered layers which exist in high alumina brick used for arc-furnace roof were verified by mineral chemical analysis and EPMA. (2) The diffusion of materials combined with slag dust and iron oxide from furnace atmosphere in high basic process from hot face to interior was verified. (3)Activation energy for the synthesized slag permeated into the unused brick texture was 47-51 kcal per mole.

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