• Title/Summary/Keyword: Fuel cladding

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Development of Structural Analysis Modeling for KALIMER Fuel Rod

  • Kang, Hee-Young;Cheol Nam;Woan Hwang
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.175-180
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    • 1998
  • The U-Zr metallic alloy with low swelling HT9 cladding is the candidate for the KALIMER fuel rod. The fuel rod should be able to maintain the structural integrity during its lifetime in the reactor. In a typical metallic fuel rod, load is mainly applied by internal gas pressure, and the deformation is primarily caused by creep of the cladding. The three-dimensional FEM modelling of a fuel rod is important to predict the structural behavior in concept design stage. Using the ANSYS code, the 3-D structure analyses were performed for various configuration, element and loads. It has been shown that the present analysis model properly evaluate the structural integrity of fuel rod. The present analysis results show that the fuel rod is expected to maintain its structural integrity during normal operation.

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DELAYED HYDRIDE CRACKING IN ZIRCALOY FUEL CLADDING - AN IAEA COORDINATED RESEARCH PROGRAMME

  • Coleman, C.;Grigoriev, V.;Inozemtsev, V.;Markelov, V.;Roth, M.;Makarevicius, V.;Kim, Y.S.;Ali, Kanwar Liagat;Chakravartty, J.K.;Mizrahi, R.;Lalgudi, R.
    • Nuclear Engineering and Technology
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    • v.41 no.2
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    • pp.171-178
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    • 2009
  • The rate of delayed hydride cracking (DHC), V, has been measured in cold-worked and stress-relieved Zircaloy-4 fuel cladding using the Pin-Loading Tension technique. At $250^{\circ}C$ the mean value of V from 69 specimens was $3.3({\pm}0.8)x10^{-8}$ m/s while the temperature dependence up to $275^{\circ}C$ was described by Aexp(-Q/RT), where Q is 48.3 kJ/mol. No cracking or cracking at very low rates was observed at higher temperatures. The fracture surface consisted of flat fracture with no striations. The results are compared with previous results on fuel cladding and pressure tubes.

Destructive Examination of 3 Cycle Burned 14$\times$14 PWR Fuel (삼주기연소 14$\times$14 PWR 핵연료의 핫셀 파괴시험)

  • 이기순;유길성;이영길;민덕기;서항석
    • Nuclear Engineering and Technology
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    • v.21 no.4
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    • pp.332-340
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    • 1989
  • Destructive examination of 14$\times$14 PWR fuel burned for 3 cycles are carried out to investigate the in-reactor fuel performance. The results obtained are as follows; 1) Grain growth is not occured at the fuel center. 2) Fuel density is decreased as the turnup increase, the density is down to 94.4% TD at burnup of 36,000 MWD/MTU. 3) Average thickness of oxide layer on cladding is less than 10 $\mu$m in the lower and middle section, while it is rapidly increased above 20 $\mu$m in the upper section. 4) The rate of hydride production in the cladding is large in the upper section than lower section and is related to the production of oxide on the cladding

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Effect of CrN barrier on fuel-clad chemical interaction

  • Kim, Dongkyu;Lee, Kangsoo;Yoon, Young Soo
    • Nuclear Engineering and Technology
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    • v.50 no.5
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    • pp.724-730
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    • 2018
  • Chromium and chromium nitride were selected as potential barriers to prevent fuel-clad chemical interaction (FCCI) between the cladding and the fuel material. In this study, ferritic/martensitic HT-9 steel and misch metal were used to simulate the reaction between the cladding and fuel fission product, respectively. Radio frequency magnetron sputtering was used to deposit Cr and CrN films onto the cladding, and the gas flow rates of argon and nitrogen were fixed at certain values for each sample to control the deposition rate and the crystal structure of the films. The samples were heated for 24 h at 933 K through the diffusion couple test, and considerable amount of interdiffusion (max. thickness: $550{\mu}m$) occurred at the interface between HT-9 and misch metal when the argon and nitrogen were used individually. The elemental contents of misch metal were detected at the HT-9 through energy dispersive X-ray spectroscopy due to the interdiffusion. However, the specimens that were sputtered by mixed gases (Ar and $N_2$) exhibited excellent resistance to FCCI. The thickness of these CrN films were only $4{\mu}m$, but these films effectively prevented the FCCI due to their high adhesion strength (frictional force ${\geq}1,200{\mu}m$) and dense columnar microstructures.

An evaluation on in-pile behaviors of SiCf/SiC cladding under normal and accident conditions with updated FROBA-ATF code

  • Chen, Ping;Qiu, Bowen;Li, Yuanming;Wu, Yingwei;Hui, Yongbo;Deng, Yangbin;Zhang, Kun
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1236-1249
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    • 2021
  • Although there are still controversial opinions and uncertainty on application of SiCf/SiC composite cladding as next-generation cladding material for its great oxidation resistance in high temperature steam environment and other outstanding advantages, it cannot deny that SiCf/SiC cladding is a potential accident tolerant fuel (ATF) cladding with high research priority and still in the engineering design stage for now. However, considering its disadvantages, such as low irradiated thermal conductivity, ductility that barely not exist, further evaluations of its in-pile behaviors are still necessary. Based on the self-developed code we recently updated, relevant thermohydraulic and mechanical models in FROBA-ATF were applied to simulate the cladding behaviors under normal and accident conditions in this paper. Even through steady-state performance analysis revealed that this kind of cladding material could greatly reduce the oxidation thickness, the thermal performance of UO2-SiC was poor due to its low inpile thermal conductivity and creep rate. Besides, the risk of failure exists when reactor power decreased. With geometry optimization and dopant addition in pellets, the steady-state performance of UO2-SiC was enhanced and the failure risk was reduced. The thermal and mechanical performance of the improved UO2-SiC was further evaluated under Loss of coolant accident (LOCA) and Reactivity Initiated Accident (RIA) conditions. Transient results showed that the optimized ATF had better thermal performance, lower cladding hoop stress, and could provide more coping time under accident conditions.

Metal Fuel Development and Verification for Prototype Generation IV Sodium-Cooled Fast Reactor

  • Lee, Chan Bock;Cheon, Jin Sik;Kim, Sung Ho;Park, Jeong-Yong;Joo, Hyung-Kook
    • Nuclear Engineering and Technology
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    • v.48 no.5
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    • pp.1096-1108
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    • 2016
  • Metal fuel is being developed for the prototype generation-IV sodium-cooled fast reactor (PGSFR) to be built by 2028. U-Zr fuel is a driver for the initial core of the PGSFR, and U-transuranics (TRU)-Zr fuel will gradually replace U-Zr fuel through its qualification in the PGSFR. Based on the vast worldwide experiences of U-Zr fuel, work on U-Zr fuel is focused on fuel design, fabrication of fuel components, and fuel verification tests. U-TRU-Zr fuel uses TRU recovered through pyroelectrochemical processing of spent PWR (pressurized water reactor) fuels, which contains highly radioactive minor actinides and chemically active lanthanide or rare earth elements as carryover impurities. An advanced fuel slug casting system, which can prevent vaporization of volatile elements through a control of the atmospheric pressure of the casting chamber and also deal with chemically active lanthanide elements using protective coatings in the casting crucible, was developed. Fuel cladding of the ferritic-martensitic steel FC92, which has higher mechanical strength at a high temperature than conventional HT9 cladding, was developed and fabricated, and is being irradiated in the fast reactor.

Internal Hydriding of Defected Zircaloy Cladding Fuel Rods : A Review (결함 핵연료 피폭관 내부에서의 수소 침투에 관한 개론적 고찰)

  • Kim, Yongsoo;Donald R. Olander;Wonmok Jae
    • Nuclear Engineering and Technology
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    • v.25 no.4
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    • pp.570-587
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    • 1993
  • Recently a number of severe fuel degradation events, seemingly due to internal secondary hydriding, have been reported. This paper reviews internal hydriding of defected zircaloy cladding. First, the history of zircaloy cladding development and the environment of the zircaloys in service in the nuclear reactor are introduced. Fundamental aspects of zircaloy hydriding, such as hydrogen permeability in zirconium oxide, terminal solubility and precipitation in zirconium and its alloys, and the deleterious effect of hydrides are reviewed. The mechanism of massive internal hydriding in defected zircaloy fuel rods is qualitatively described based on the observed phenomena. Significant factors affecting the hydriding process are discussed. A quantitative model for the massive hydriding as a part of an effort to mitigate fuel degradation is briefly mentioned and necessary information and recommended future work for improvement of the model are outlined.

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Circumferential steady-state creep test and analysis of Zircaloy-4 fuel cladding

  • Choi, Gyeong-Ha;Shin, Chang-Hwan;Kim, Jae Yong;Kim, Byoung Jae
    • Nuclear Engineering and Technology
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    • v.53 no.7
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    • pp.2312-2322
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    • 2021
  • In recent studies, the creep rate of Zircaloy-4, one of the basic property parameters of the nuclear fuel code, has been commonly used with the axial creep model proposed by Rosinger et al. However, in order to calculate the circumferential deformation of the fuel cladding, there is a limitation that a difference occurs depending on the anisotropic coefficients used in deriving the circumferential creep equation by using the axial creep equation. Therefore, in this study, the existing axial creep law and the derived circumferential creep results were analyzed through a circumferential creep test by the internal pressurization method in the isothermal conditions. The circumferential creep deformation was measured through the optical image analysis method, and the results of the experiment were investigated through constructed IDECA (In-situ DEformation Calculation Algorithm based on creep) code. First, preliminary tests were performed in the isotropic β-phase. Subsequently in the anisotropic α-phase, the correlations obtained from a series of circumferential creep tests were compared with the axial creep equation, and optimized anisotropic coefficients were proposed based on the performed circumferential creep results. Finally, the IDECA prediction results using optimized anisotropic coefficients based on creep tests were validated through tube burst tests in transient conditions.

Calculation of fuel temperature profile for heavy water moderated natural uranium oxide fuel using two gas mixture conductance model for noble gas Helium and Xenon

  • Jha, Alok;Gupta, Anurag;Das, Rajarshi;Paraswar, Shantanu D.
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2760-2770
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    • 2020
  • A model for calculation of fuel temperature profile using binary gas mixture of Helium and Xenon for gap gas conductance is proposed here. In this model, the temperature profile of a fuel pencil from fuel centreline to fuel surface has been calculated by taking into account the dilution of Helium gas filled during fuel manufacturing due to accumulation of fission gas Xenon. In this model an explicit calculation of gap gas conductance of binary gas mixture of Helium and Xenon has been carried out. A computer code Fuel Characteristics Calculator (FCCAL) is developed for the model. The phenomena modelled by FCCAL takes into account heat conduction through the fuel pellet, heat transfer from pellet surface to the cladding through the gap gas and heat transfer from cladding to coolant. The binary noble gas mixture model used in FCCAL is an improvement over the parametric model of Lassmann and Pazdera. The results obtained from the code FCCAL is used for fuel temperature calculation in 3-D neutron diffusion solver for the coolant outlet temperature of the core at steady operation at full power. It is found that there is an improvement in calculation time without compromising accuracy with FCCAL.