• Title/Summary/Keyword: Fuel Film Cooling

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Development Thermal Design Program to Predict Film Cooling Performance in Liquid Rocket Engine (로켓엔진의 막냉각 성능 예측을 위한 열설계 프로그램 개발)

  • Cho Won-Kook;Moon Yoon-Wan;Seol Woo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.161-164
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    • 2006
  • A design program has been developed to predict film cooling performance in a liquid rocket engine combustion chamber. A thermal protecting effect of low mixture ratio gas has been analysed by CFD. A one-dimensional film cooling model based on the CFD results has been implemented in the previously developed design program of regenerative cooling. The predicted heat flux at the nozzle throat ranges from -16% to +28% when it is compared to the published measured data. The throat heat flux reduces by 36% when film cooling of 10% of fuel mass flow rate is applied.

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Film cooling Effects on Wall Heat Flux of a Subscale Calorimetric Combustion Chamber (막냉각량에 따른 축소형 칼로리미터의 열유속 특성에 관한 연구)

  • Kim, Jong-Gyu;Lim, Byoung-Jik;Seo, Seong-Hyeon;Han, Yeoung-Min;Kim, Hong-Jip;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.4
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    • pp.93-99
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    • 2006
  • The effects of the changes of a film cooling mass flow rate and operating conditions on wall heat flux characteristics of a subscale calorimetric combustion chamber were investigated by experiment and numerical analysis. At the nominal operating condition, with the film cooling mass flow rate being 10.5 percent of a main fuel mass flow rate, maximum heat flux at the nozzle throat was measured to be 30 percent lower than that without the film cooling. For the relatively higher mixture ratio and chamber pressure condition, maximum heat flux at the nozzle throat was increased by 31 percent compared to that of the nominal condition test without film cooling.

Numerical Prediction of Spray Combustion and Film Cooling in a Liquid Rocket Engine (액체로켓 엔진의 분무연소 및 막냉각에 대한 수치해석)

  • 박태선;류철성
    • Journal of the Korean Society of Propulsion Engineers
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    • v.6 no.2
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    • pp.9-17
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    • 2002
  • For turbulent spray combustion flows a coupled numerical procedure was developed, This method was discretized by using generalized curvilinear coordinates to handle complex geometries. The preconditioning and eigenvalue rescaling techniques were employed to provide efficient convergences over a wide range of subsonic Mach numbers. The accuracy was validated by simulating the laminar cavity flow. The film cooling effect of a liquid rocket engine (KSR-III) were investigated by a spray combustion analysis. The film cooling showed a negative effect on the combustion efficiency. In the combustion chamber wall, the film cooling effect was revealed to be promoted by the production of fuel rich zone.

Parametric Study on Heat Flux Characteristics of a Sub-scale Calorimeter (막냉각량 및 작동점 변화가 액체로켓 칼로리미터의 열유속에 미치는 영향)

  • Kim Jong-Gyu;Lee Kwang-Jin;Seo Seong-Hyeon;Han Yeoung-Min;Choi Hwan-Seok;Cho Won-Kook
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.346-350
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    • 2005
  • Effects of the changes of a film cooling mass flow rate and operating conditions on the heat flux characteristics of the subscale calorimeter were studied. A film cooling ring with twelve orifices is inserted between the injector head and the calorimeter. The calorimeter is composed of nineteen cooling channels. When a mass flow rate of film cooling is 10.5 % of a main fuel mass flow rate, maximum heat flux at the nozzle throat is decreased by 30% compared to that without film cooling. In the OD3(of-design point) test result, maximum heat flux at the nozzle throat is increased by 31% compared to that of the DP(design point) test when a film cooling flow rate is zero.

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Mixing Augmentation with Cooled Pylon Injection in Scramjet Combustor (냉각 파일런 분사를 이용한 스크램제트 연소기 내 혼합증대)

  • Lee, Sang-Hyeon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.594-597
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    • 2009
  • The mixing characteristics of pylon injection in a Scramjet combustor and effects of film cooling to protect pylon from air-heating. Three-dimensional Navier-Stokes equations with $k-{\omega}$ SST turbulence model were used. Fuel hydrogen and air were considered as coolants. There were remarkable improvements of penetration and mixing rate with the pylon injection. There also over-heating on the front surface of pylon without film cooling. The coolant injected parallel to the front surface of the pylon protect the pylon from over-heating.

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A Study on Mixture Preparation in a Port Fuel Injection Sl Engine During Engine Starting (흡기포트 분사방식의 가솔린 엔진에서 냉시동시 혼합기 형성에 관한 연구)

  • 황승환;이종화;민경덕
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.15-22
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    • 2002
  • As the emission regulations on the automobiles have been increasingly stringent, precise control of air/fuel ration is one of the most important issues on the gasoline engines. Although many researches have been carried out to identify the fuel transport phenomena in the port fuel injection gasolines, mixture preparation in the cylinder has not been fully understood due to the complexity of fuel film behavior, In this paper, the mixture preparation during cold engine start is studied by using a Fast Response Flame ionization Detector.(FRFID) In order to estimate the transportation of injected fuel from the intake port into cylinder, the wall wetting fuel model was used. The two coefficient($\alpha$,$\beta$) of the wall-wetting fuel model was determined from the measured fuel mass that was inducted into the cylinder at the first cycle after injection cut-in. $\alpha$( ratio of directly inducted fuel mass into cylinder from injected fuel mass) and $\beta$ (ratio of indirectly inducted fuel mass into cylinder from wall wetted fuel film on the wall) was increased with increasing cooling water temperature. To reduce a air/fuel ratio fluctuation during cold engine start, the appropriate fuel injection rate was obtained from the wall wetting fuel model. Result of air/fuel ratio control, air/fuel excursion was reduced.

Transient Analysis on Heat Transfer of Rocket Engine Combustion Chamber Considering Film-cooling (막냉각을 고려한 로켓엔진 연소실 열전달 비정상 해석)

  • Ha, Seong-Up;Moon, Il-Yoon;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.867-868
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    • 2011
  • Transient Analysis on heat transfer of rocket engine combustion chamber and wall temperature variation was carried out, especially, calculations of LOx/kerosene rocket engine with/without fuel film-cooling were conducted. Convective and radiative heat flux inside combustion chamber wall were calculated by the empirical equations for rocket engine combustion, and conduction of wall interior was calculated by numerical method with 2D axisymmetric grid. In this calculations the transient variations of wall temperature, the location changes of peak temperature and so on affected by film-cooling were analyzed.

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Hydrocarbon Fuel Heating Experiments Simulating Regeneratively Cooled Channels of LRE Combustor (로켓엔진 연소기 재생냉각채널을 모사한 탄화수소계 연료가열시험)

  • Lim, Byoung-Jik;Lee, Kwang-Jin;Kim, Jong-Gyu;Yang, Seung-Ho;Kim, Hui-Tae;Kang, Dong-Hyuk;Kim, Hong-Jip;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.5
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    • pp.78-84
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    • 2007
  • In the regeneratively cooled combustion chambers of liquid rocket engine using hydrocarbon fuels, coking occurs as the wall temperature increases which results in compounds deposition on the wall of cooling channels. This phenomenon reduces cooling capability of the coolant which finally causes damage to the combustor by overheating of the chamber wall. In this paper, experiment results using an electrical heating equipment to simulate the regeneratively cooled channel are introduced and based on the results the compatibility of copper alloy with hydrocarbon fuel Jet A-1 is investigated.

Mixing Augmentation with Cooled Pylon Injection in Scramjet Combustor (냉각 파일런 분사를 이용한 스크램제트 연소기 내 혼합증대)

  • Lee, Sang-Hyeon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.1
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    • pp.20-28
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    • 2010
  • The mixing characteristics of pylon injection in a Scramjet combustor and effects of film cooling to protect pylon from air-heating were investigated. Three-dimensional Navier-Stokes equations with $k-{\omega}$ SST turbulence model were used. Fuel hydrogen and air were considered as coolants. There were remarkable improvements of penetration and mixing rate with the pylon injection. There was also over-heating on the front surface of the pylon without film cooling. The coolant injected parallel to the front surface of the pylon protects the pylon from over-heating.

Fabrication of Solid Oxide Fuel Cells with Electron Beam Physical Vapor Deposition: I. Preparation of Thin Electrolyte Film of YSZ (전자빔 물리증착을 이용한 고체 산화물 연료전지의 제조 : I. YSZ 박막 전해질의 제조)

  • Kim, Hyoungchul;Koo, Myeong-Seo;Park, Jong-Ku;Jung, Hwa-Young;Kim, Joosun;Lee, Hae-Weon;Lee, Jong-Ho
    • Journal of the Korean Ceramic Society
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    • v.43 no.2 s.285
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    • pp.85-91
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    • 2006
  • Electron Beam Physical Vapor Deposition (EB-PVD) was applied to fabricate a thin film YSZ electrolyte with large area on the porous NiO-YSZ anode substrate. Microstructural and thermal stability of the as-deposited electrolyte film was investigated via SEM and XRD analysis. In order to obtain an optimized YSZ film with high stability, both temperature and surface roughness of substrate were varied. A structurally homogeneous YSZ film with large area of $12\times12\;cm^2$ and high thermal stability up to $900^{\circ}C$ was fabricated at the substrate temperature of $T_s/T_m$ higher than 0.4. The smoother surface was proved to give the better film quality. Precise control of heating and cooling rate of the anode substrate was necessary to obtain a very dense YSZ electrolyte with high thermal stability, which affords to survive after post heat treatment for fabrication a cathode layer on it as well as after long time operation of solid oxide fuel cell at high temperature.