• Title/Summary/Keyword: Frictional heat

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Texture of Frictionally Rolled AA 1050 Aluminum alloy (마찰 압연한 AA 1050 합금의 조직 변화)

  • Akramov, S.;Kim, I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.328-329
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    • 2007
  • A study on the texture and the formability after frictional rolled and subsequent heat-treated AA 1050 aluminum alloy sheets have been carried out. The specimens after the frictional rolling showed a very fine grain size, a decrease of <100>//ND, and an increase of <111>//ND textures. The change of plastic strain ratios has been investigated and it was found that they were higher than those of the initial Al sheet.

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Texture of Frictionally Rolled AA 3003 Aluminum alloy (마찰 압연한 AA 3003 합금의 조직 변화)

  • Akramov, S.;Kim, I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.330-331
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    • 2007
  • The effect of frictional rolling and subsequent heat treatment was studied on the evolution of texture of AA 3003 Aluminum alloy. With frictional rolling without lubrication it is possible to obtain a larger friction between roll and sample which lead to the formation of uniform rolling texture in the whole thickness layers.

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Characteristics of Electric Resistance Heated Surface Friction Spot Welding Process of Copper and Aluminum Dissimilar Metal Sheets (구리와 알루미늄 이종금속 판재간의 전기저항가열 표면마찰 스폿용접 특성)

  • Sun, Xiao-Guang;Jin, In-Tai
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.99-109
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    • 2022
  • In this study, an electric resistance-heated surface friction spot-welding process was proposed and tested for the spot-welding ability of copper and aluminum dissimilar metal sheets using electric resistance heating and surface friction heating. This process has welding variables, such as the current value, energizing cycles, rotational speed, and friction time. The current value and energizing cycle can affect the resistance heat, and the rotational speed of the rotating pin and friction time influence frictional heat generation. Resistance heating before friction heating has a preheating effect on the Cu-Al contact interface and a positive effect on preventing friction heat loss during the friction stage. However, because resistance preheating can soften the copper sheet and affect the contact stress and friction coefficient, it has difficulties that may adversely affect frictional heat generation. Therefore, the optimal combination of welding variables should be determined through simulations and experiments of the spot-welding process to determine the effects of electric resistance preheating on the suggested process. Through this procedure, it is known that the proposed spot-welding process can improve the welding quality during the spot welding of Cu-Al sheets.

The Effect of Reduction of Friction Heat by Micro Dimple on the Sliding Surface of Elastomer (탄성중합체 표면의 마이크로 딤플에 의한 발열저감효과)

  • Kim, Gun Wan;Yoo, Myung Ho;Lee, Taek Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.847-853
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    • 2013
  • Micro-dimples on sliding surfaces have been investigated to reduce the frictional forces on metal bearing surfaces; however, for an elastomer, such as thermoplastic polyurethane (TPU), this has not been studied. The material properties of an elastomer are affected by temperature, and this can shorten the life of the elastomer. In this paper, micro-dimples were applied on the surface of an elastomer in order to reduce the frictional heating, which was experimentally investigated using pin-on-disk apparatus while the surface temperature was measured. To obtain optimal design parameters, the design of the experiment was applied, and the shape of the section, size, depth and density of micro-dimples were selected as the design parameters. The results show that the size of the dimple is the most important design parameter.

Friction Welding Analysis of Welding Part Shape with Flow Gallery by Friction Welding (마찰용접에 의해 유동부를 갖는 용접부 형상의 마찰용접해석)

  • Yeom S. H.;Nam K. O.;Yoo Y. S.;Hong S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.109-112
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    • 2005
  • Friction welding is welding method to use frictional heat of two material. A defect of friction welding is that create flash. The flash is part that must have cut after welding finished. But the welding part with flow gallery by friction welding can't cut flash. Therefore the welding part with flow gallery was designed with no effect in flow. In this research, decide the welding shape parameter of welding part with flow gallery and do friction welding analysis. In friction welding analysis, must input necessary S-S curve, friction coefficient by temperature change, upset pressure, RPM etc. According to analysis result, decided the optimal shape of welding part with no effect in flow.

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Performance Analysis of the Wind Power Heat Generation Drum Using Fluid Frictional Energy (유체마찰에너지를 이용한 풍력열발생조의 성능 분석)

  • Kim, Yeong-Jung;Yu, Yeong-Seon;Gang, Geum-Chun;Baek, Lee;Yun, Jin-Ha;Lee, Geon-Jung
    • Journal of Biosystems Engineering
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    • v.26 no.3
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    • pp.263-270
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    • 2001
  • This study was conducted in order to develop wind-water heating system where frictional heat is creased between the rotor and working fluid when they are rotating in the cylindrical heat generator. The wind-water heating system is composed of rotor, stator, working fluid, motor, inverter and heat generation tank. Instead of wind turbine, we have used an electrical motor of 30㎾ to rotate the rotor in this system. Two working fluids and six levels of rotor rpm were tested to quantify heat amounts generated by the system. Generally, as motor rpm goes up heat amount increases that we have expected. At the same rpm, viscous fluid showed up better performance than the water, generating more heat by 10$\^{C}$ difference. The greatest heat amount of 31,500kJ/h was obtained when the system constantly drained out the hot water of at the flow rate of 500ℓ/h. Power consumption rate of the motor was measured by thee phase electric power meter where the largest power consumption rate was 14㎾ when motor rpm was 600 and gained heat was 31,500kJ/h, that indicated total thermal efficiency of the wind power water heating system was 62%.

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Influence of Tool Coating on Frictional Behavior of AZ31B Mg Alloy at Elevated Temperature (금형 표면 처리가 AZ31B 마그네슘 합금의 온간 마찰 특성에 미치는 영향에 관한 연구)

  • Han, S.S.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.43-48
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    • 2021
  • The success of warm forming of Mg alloy sheet is greatly influenced by friction at elevated temperature, depending on the surface treatment of the tool. The tool coating affected the frictional characteristics of AZ31B Mg alloy sheet at elevated and room temperatures. The frictional behavior of the Mg alloy sheet at room temperature was not significantly affected by surface treatment conditions of the tool, but was significantly affected at elevated temperature. When the contact pressure is high, a few surface-treated tools exhibit a higher coefficient of friction than those without surface treatment. It is important to select the surface treatment conditions of the tool in order to ensure appropriate friction during warm forming of Mg alloy sheet.