• Journal of Mechanical Science and Technology
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• 제17권6호
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• pp.844-853
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• 2003

In this paper, a dynamic analysis of the reciprocating compression mechanism of a small refrigeration compressor is performed. In the problem formulation of the mechanism dynamics, the viscous frictional force between the piston and the cylinder wall is considered in order to determine the coupled dynamic behaviors of the piston and the crankshaft. Simultaneous solutions are obtained for the equations of motion of the reciprocating mechanism and the time-dependent Reynolds equations for the lubricating film between the piston and the cylinder wall and for the oil films on the journal bearings. The hydrodynamic forces of the journal bearings are calculated by using a finite bearing model along with the Gumbel boundary condition. A Newton-Raphson procedure is employed in solving the nonlinear equations for the piston and crankshaft. The developed computer program can be used to calculate the complete trajectories of the piston and the crankshaft as functions of the crank angle under compressor-running conditions. The results explored the effects of the radial clearance of the piston, oil viscosity, and mass and mass moment of inertia of the piston and connecting rod on the stability of the compression mechanism.

• 한국정밀공학회지
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• 제23권11호
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• pp.42-49
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• 2006

In this paper error-compensating techniques in three-point weighing method to precisely measure unbalance properties such as center of gravity and unbalance moment. In the conventional static methods, 1) fixture-errors, 2) effects of the contact between the fixture and the load scales, and 3) side effect due to the lateral frictional forces acting on the contact points between the fixture and the load scales are the major factors that lead to measurement errors. The proposed error-compensating method perfectly eliminates both the fixture-error and the contact-error simultaneously by manipulating the three measured reaction forces at three different angular locations. Also the friction-error is calibrated by comparing the sum of three reactions with the actual mass of the specimen. A set of measurement is performed using the same measuring system as Lee's, and a comparison of the results from the convectional, Lee's, and the proposed method is provided. The results show that the proposed method effectively compensates the errors listed above.

• 대한기계학회논문집A
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• 제33권11호
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• pp.1217-1224
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• 2009

This paper presents a finite element (FE) analysis of the torsional rigidity of a two-stage cycloid drive. The cycloid disk makes contact with a number of pin-rollers simultaneously and eccentric shafts transmit not only torque of the spur gear stage to the cycloid disk, but also that of the cycloid disk to the output disk. Contacts between the disk and pin-rollers are simplified as linear spring elements, and the bearing of eccentric shaft is modeled as a rigid ring that has frictional contact to the disk and an elastic support. FE analysis for an ideal solid cycloid drive was performed and verified by a theoretical calculation. Accurate contact forces were then estimated by iterating between FE analysis for contact forces and Hertz theory calculations for nonlinear contact stiffness. In addition, torsional rigidity of the cycloid drive is analyzed to show that the bearing and nonlinear Hertz contact theory should be considered in analysis and design of a cycloid drive, which was verified with experiments. Finally, the effects of contact stiffness, bearing stiffness and cycloid disk structural stiffness according to the cycloid disk rotation on the torsional rigidity were investigated.

• Tribology and Lubricants
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• 제33권6호
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• pp.275-281
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• 2017

In this work, we have fabricated anodic aluminum oxide (AAO) with ordered nanoscale porosity through an anodization process. We deposited gold and nano-organic thin films on the porous AAO surface to protect its structure and reduce friction. We investigated the tribological characteristics of the porous AAO with respect to the protective surface coatings using tribometers. While investigating the frictional characteristics of the samples by applying normal forces of the order of micro-Newton, we observed that AAO without a protective coating exhibits the highest friction coefficient. In the presence of protective surface coatings, the friction coefficient decreases significantly. We applied normal forces of the order of milli-Newton during the tribotests to investigate the wear characteristics of AAO, and observed that AAO without protective surface coatings experiences severe damage due to the brittle nature of the oxide layer. We observed the presence of several pieces of fractured particles in the wear track; these fractured particles lead to an increase in the friction. However, by using surface coatings such as gold thin films and nano-organic thin films, we confirmed that the thin films with nanoscale thickness protect the AAO surface without exhibiting significant wear tracks and maintain a stable friction coefficient for the duration of the tribotests.

• Steel and Composite Structures
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• 제44권4호
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• pp.569-586
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• 2022

This study introduces a novel friction damper as a component of a recentering frame connection, to solve the problem of structural repair costs, caused by stiffness deterioration and brittle fracture of the central brace frame (CBF). The proposed damper consists of shape memory alloy (SMA) bars with pretension applied to them to improve the stability. SMAs reduce the residual displacement by virtue of the properties of the materials themselves; in addition, a pretension can be applied to partially improve their energy dissipation capacity. The damper also consists of a friction device equipped with friction bolts for increased energy dissipation. Therefore, a study was conducted on the effects of the friction device as well as the pretension forces on the friction damper. For performance verification, 12 cases were studied and analyzed using ABAQUS program. In addition, the friction and pretension forces were used as variables in each case, and the results were compared. As a result, when the pretension and friction force are increased, the energy dissipation capacity gradually increases by up to about 94% and the recentering capacity decreases by up to about 55%. Therefore, it has been shown that SMA bars with adequate pretension in combination with bolts with adequate frictional force effectively reduce residual deformation and increase damper capacity. Thus, this study has successfully proposed a novel friction damper with excellent performance in terms of recentering and energy dissipation capacity.

• 대한치과교정학회지
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• 제34권3호
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• pp.253-260
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• 2004

치아의 활주 이동시 교정용 브라켓과 호선 사이의 마찰력은 많은 요인들, 예를 들면 브라켓과 호선의 크기, 형태 그리고 재료, 결찰방법 그리고 브라켓-호선간 각도 등과 관련이 있다. 이런 요인들 대부분에 관하여 명확한 결론이 내려져 있지만 브라켓 폭이 마찰력에 미치는 효과에 관해서는 논란이 있다. 이번 연구는 임상에서와 비슷한 모의 치아 이동시 브라켓 폭이 발생되는 마찰력의 양에 미치는 효과를 조사하기 위해 고안되었다. 폭이 다른 세 가지 브라켓 $(0.018{\times}0.025\;standard)$ 즉 좁은 것 (2.40mm), 중간 것 (3.00mm), 그리고 넓은 것(4.25mm) 등을 $0.016{\times}0.022$ 스테인레스 스틸 호선과 함께 사용하였다 세 가지 브라켓-호선 조합들은 분속 0.5mm로 4분 동안 장치 에서 움직이도록 하였고 각각 7회씩 반복 측정하였다. 생물학적인 상태를 재현하기 위해 치 아 치조 모형은 치근막과 유사한 탄성을 갖는 재료를 이용하는 간접법으로 제작되었다. 게다가 결찰력의 효과를 최소화하기 위하여 브라켓에 레진을 덧붙여서 고무로 결찰함으로써 브라켓 폭의 차이를 보상해주었다. 결과는 다음과 같다: 1. 각 브라켓-호선 조합의 최대 마찰력은; 좁은것(2.40mm): $m4.69gmf$ 중간것 (3.00mm): $72.7\pm54.98gmf$ 넓은것(4.25mm): $72.5\pm94.54gmf$ 2. 호선이 브라켓 슬롯을 지나서 나아갈수록 마찰력은 증가하였다. 3. ANOVA 사후검정 결과 임상과 비슷한 모의 실험에서 브라켓 폭은 마찰력에 아무런 영향을 미치지 않았다(p>0.05).

• International Journal of Precision Engineering and Manufacturing
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• 제5권3호
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• pp.35-42
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• 2004

This research describes that the cutting characteristics and tool wear behavior in the micro cutting of three kinds of wear resistant cemented carbides (WC-Co; V40, V50 and V60) using PCD (Poly Crystalline Diamond) and PCBN (Poly crystalline Cubic Boron Nitride) cutting tools by use of the SEM (Scanning Electron Microscope) direct observation method. The purpose of this research is to present reasonable cutting conditions from the viewpoint of high efficient cutting refer to a precise finished surface and tool wear. Summary of the results is as follows: (1) The cutting forces tend to increase as the increase of the weight percentage of WC particles, and the thrust forces was larger than the principal forces in the cutting of WC-Co. These phenomena were different from the ordinary cutting such as cutting of steel or cast iron. (2) The cutting speed hardly influenced the thrust force, because of the frictional force between the cutting tool edge and small WC particles at low cutting speed region such as 2$\mu\textrm{m}$/s. It seemed that the thrust cutting force occurred by the contact between the flank face and work material near the cutting edge. (3) The wear mechanism for PCD tools is abrasion by hard WC particles of the work materials, which leads diamond grain to be detached from the bond. (4) From the SEM direct observation in cutting the WC-Co, it seems that WC particles are broken and come into contact with the tool edge directly. This causes tool wear, resulting in severe tool damage. (5) In the orthogonal micro cutting of WC-Co, the tool wear in the flank face was formed bigger than that in the rake face on orthogonal micro cutting. And the machining surface integrity on the side of the cutting tool with a negative rake angle was better than that with a positive one, as well as burr in the case of using the cutting tool with a negative rake angle was formed very little compared to the that with a positive one.

• 한국항해항만학회지
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• 제33권8호
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• pp.505-511
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• 2009

선박의 대형화에 따른 풍압면적의 증가 및 갑작스런 돌풍 등 자연환경의 급격한 변화 등으로 묘박 중인 선박이 주묘 되는 현상이 자주 발생되고 있다. 특히, 선박운항자의 관점에서는 풍속 및 파랑 등의 외력 변화에 따른 주묘 발생 시점 및 주묘 형태, 주묘시의 속력과 주변 선박 또는 장애물과의 충돌 가능성 등을 고려한 적절한 대응 방안이 모색되어야 한다. 본 논문은 실습선 한바다호가 단묘박으로 묘박 중 기상이 점점 악화되면서 실제로 주묘가 발생한 현상을 검토한 것으로, 묘박 당시의 풍압력, 유압력, 표류력, 선체운동 그리고 파주력 등을 분석하여 주묘의 발생 가능성 및 한계 외력을 고찰하였다. 또한, 당시의 외력 조건하에서 발생한 주묘패턴을 분석하여 선수방위 변화량, 스윙폭, 주묘 속도 등을 확인하였다.

• Journal of Mechanical Science and Technology
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• 제17권3호
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• pp.350-356
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• 2003

In this study, a numerical analysis for the piston secondary dynamics of small refrigeration reciprocating compressors is performed. In general, the length of cylinder in this class of compressors is shortened to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder wall is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the piston dynamics, the variation in bearing length of the piston and all corresponding forces and moments are considered in order to determine the piston trajectory, velocity and acceleration at each step. A Newton-Raphson procedure was employed in solving the secondary dynamic equations of the piston. The developed computer program can be used to calculate the entire piston trajectory and the lubrication characteristics as functions of crank angle under compressor running conditions. The results explored the effects of some design parameters and operating conditions on the stability of the piston, the oil leakage, and friction tosses.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.385-386
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• 2002

The friction characteristics of contact region between vane tip and cam-ring is studied with an experimental device model. The radius of vane tip is less than 1 mm and sliding speed is lower than 10 m/s. The friction characteristics of the actual oil hydraulic vane pump is estimated on the basis of coefficient of friction. The coefficient of friction can be obtained by measuring the frictional forces in the contact region. The lubrication condition between vane and disk is modeled after the actual condition between the vane and cam-ring.