• 제목/요약/키워드: Friction component

검색결과 227건 처리시간 0.019초

Engine Friction Reduction Through Liner Rotation (회전 라이너를 이용한 엔진 마찰저감)

  • Joo Shinhyuk;Kim Myungjin;Matthews Ronald D.;Chun Kwang-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • 제14권1호
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    • pp.31-38
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    • 2006
  • Cylinder liner rotation is a new concept for reducing piston assembly friction in the internal combustion engine. The purpose of cylinder liner rotation is to reduce the occurrence of boundary and mixed lubrication friction in the piston assembly. This paper reports the results of experiments to quantify the potential of the rotating liner engine. A GM Quad-4 SI engine was converted to single cylinder operation and modified for cylinder liner rotation. The hot motoring method was used to compare the friction loss between the baseline engine and the rotating liner engine. Additionally, tear-down tests were used to measure the contribution of each engine component to the total friction torque. The cycle-averaged motoring torque of the RLE represents a $23\~31\%$ friction reduction compared to the baseline engine for hot motoring tests. Through tear down tests, it was found that the piston assembly friction of the baseline engine is reduced from $90\%$ at 1200 rpm to $71\%$ at 2000 rpm through liner rotation.

Study on Optimization of Dissimilar Friction Welding of Nuclear Power Plant Materials and Its Real Time AE Evaluation (원자력 발전소용 이종재 마찰용접의 최적화와 AE에 의한 실시간 평가에 관한 연구)

  • 권상우;오세규;유인종;황성필;공유식
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.42-46
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    • 2000
  • In this paper, joints of Cu-1Cr-0.1Zr alloy to STS316L were performed by friction welding method. Cu-1Cr-0.1Zr alloy is attractive candidate as nuclear power plant material and exibit the best combination of high sts good electrical and thermal conductivity of any copper alloy examined. The stainless steel is a structural material who alloy acts as a heat sink material for the surface heat flux in the first wall. So, in this paper, not only the develop optimizing of friction welding with more reliability and more applicabililty but also the development of in-process rear quility(such as strength and toughness) evaluation technique by acoustic emission for friction welding of such nuclear component of Cu-1Cr-0.1Zr alloy to STS316L steel were performed.

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Experimental Study on the Structural Behaviour of Rotary Friction Damper (회전형 복합마찰댐퍼 구조거동에 대한 실험적 연구)

  • Kim, Do-Hyun;Kim, Ji-Young;Kim, Myeong-Han
    • Journal of Korean Association for Spatial Structures
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    • 제15권4호
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    • pp.73-80
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    • 2015
  • The new rotary friction damper was developed using several two-nodal rotary frictional components with different clamping forces. Because of these components, the rotary friction damper can be activated by building movements due to lateral forces such as a wind and earthquake. In this paper, various dependency tests such as displacement amplitude, forcing frequency and long term cyclic loading were carried out to evaluate on the structural performance and the multi-slip mechanism of the new damper. Test results show that the multi-slip mechanism is verified and friction coefficients are dependent on displacement amplitute and forcing frequency except long term cyclic loading.

Evaluation and Process Analysis of the Superalloy Friction Welding for Large Shaft (초내열합금의 대형마찰용접 공정해석 및 평가)

  • Jeong H. S.;Kim Y. H.;Cho J. R.;Park H. C.;Lee N. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.301-304
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    • 2004
  • Friction welding was used to weld the turbine wheel and shaft and have a good welding quality. Friction welding was conducted an the two dissimilar material, Nimonic 80A and SNCrW. The control of friction welding process parameter such as flywheel energy, interface temperature, amount of upset have an effect on the mechanical properties of the welded joint. FE simulation can be a useful tool to optimize the weld geometry and process parameters. Flash shape and thickness weld is consistent with the simulated results. Process analysis was performed by the commercial code DEFORM 2D. Mechanical property of weld joints was evaluated by microstructure, chemical component, tensile, impact, hardness test so on.

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Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • 제9권1_2호
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

Mechanical Characteristics of Automobile Brake Pads (자동차 브레이크 패드의 기계적 특성 연구)

  • Shin, Jaeho;Kim, Kyungjin;Kang, Woojong
    • Journal of Auto-vehicle Safety Association
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    • 제7권3호
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    • pp.19-24
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    • 2015
  • Brake pads are a component of disc brake system of automobile and consist of steel backing plates and friction material facing the disk brake rotor. Due to the repeated sliding forces and torque in vehicle braking, friction performance of brake pads are ensured. Futhermore, the brake pad is one of major tuning components in aftermarket, mechanical characteristics of the brake pad are necessary to evaluate for establishing the certification standards of tuning components. This study had performed the five specimen tests for friction coefficients and wear loss rates according to the SAE test specification. Using the instrumented indentation method, yield strength and tensile strength were measured. Friction coefficients, 0.386 - 0.489, and wear loss rates, 1.0% - 3.7% are obtained. The range of yield strength and tensile strength are 21.4 MPa - 105.3 MPa and 39.5 MPa - 176.4 MPa respectively.

Characterization and shaking table tests of multiple trench friction pendulum system with numerous intermediate sliding plates

  • Tsai, C.S.;Lin, Yung-Chang
    • Structural Engineering and Mechanics
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    • 제40권2호
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    • pp.167-190
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    • 2011
  • In order to upgrade the seismic resistibility of structures and enhance the functionality of an isolator, a new base isolator called the multiple trench friction pendulum system (MTFPS) is proposed in this study. The proposed MTFPS isolator is composed of a trench concave surface and several intermediate sliding plates in two orthogonal directions. Mathematical formulations have been derived to examine the characteristics of the proposed MTFPS isolator possessing numerous intermediate sliding plates. By means of mathematical formulations which have been validated by experimental results of bidirectional ground shaking, it can be inferred that the natural period and damping effect of the MTFPS isolator with several intermediate sliding plates can be altered continually and controllably during earthquakes. Furthermore, results obtained from the component and shaking table tests demonstrate that the proposed isolator provides good protection to structures for prevention of damage from strong earthquakes.

Theoretical Analysis of Magnetic Flux Density Distribution in an Electro-Magnetic Chuck

  • Kim, Chung-Kyun
    • KSTLE International Journal
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    • 제2권2호
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    • pp.114-119
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    • 2001
  • The distribution of magnetic flux density of electro-magnetic chucks may clarify the clamping characteristics, which is strongly related to the machining efficiency and machining accuracy in surface grinding machine. Therefore the distribution of the normal and the tangential components of magnetic flux density have been analyzed theoretically. It appears that the normal component of magnetic flux density increases and the tangential component of magnetic flux density increases as the ratio of the separator width to the pitch, e/p decreases. The results seem to increase the stability and uniformity of normal component of magnetic flux density for the decreased e/p.

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Analysis on the Squeal Noise of Wheel Brake System for Tilting Train (틸팅차량용 휠 제동장치의 스퀼 소음 해석)

  • Cha, Jung-Kwon;Park, Yeong-Il
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • 제20권1호
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    • pp.98-105
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    • 2010
  • Squeal, a kind of self-excited vibration, is generated by the friction between the disc and the friction materials. It occurs at the ending stage of the braking process, and radiates and audible frequency range of 1 kHz to 10 kHz. Squeal is generated from unstability because of the coupling between the translation and rotation of the system. This instability is caused by the follower force and follower force is normal component of the friction force. In this paper modal analysis of wheel brake system was performed in order to predict the squeal phenomenon. It was shown that the prediction of system instability is possible by FEM. A finite element model of that brake system was made. Some parts of a real brake was selected and modeled. Modal analysis method performs analyses of each brake system component. Experimental modal analysis was performed for each brake components and experimental results were compared with analytical results from FEM. To predict the dynamic unstability of a whole system, the complex eigenvalue analysis for assembly modeling of components confirmed by modal analysis is performed. The finite element models of the disk brake assembly have been constructed, and the squeal noise problems have been solved by complex eigenvalue analysis. The complex eigenvalue analysis results compared with real train test.

Frictional effects on the cyclic response of laterally loaded timber fasteners

  • Allotey, Nii;Foschi, Ricardo
    • Structural Engineering and Mechanics
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    • 제21권1호
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    • pp.1-18
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    • 2005
  • Foschi's connector model is used as a basic component in the development of nonlinear analysis programs for timber structures. This paper presents the extension of the model to include the effect of shaft frictional forces. The wood medium is modeled using the Foschi embedment model, while shaft friction is modeled using an elastic Coulomb-type friction model. The initial confining pressure for the case of driven fasteners is accounted for by a lateral shift of the load-embedment curve. The model is used to compute the cyclic response of both driven and inserted fasteners. The results obtained from the cases studied indicate that initial confining pressure and friction do not have a significant effect on the computed hysteretic response, however, they significantly affect the computed amount of fastener withdrawal. This model is particularly well-suited for modeling the hysteretic response of shear walls with moderate fastener withdrawal under lateral cyclic or earthquake loading.