• Title/Summary/Keyword: Friction Factor

Search Result 966, Processing Time 0.027 seconds

A study on measuring friction vibration in flange area during deep drawing process (프레스 딥 드로잉 가공 시 플랜지부의 마찰진동 측정에 관한 기초연구)

  • Jae-Woong Yun
    • Design & Manufacturing
    • /
    • v.17 no.4
    • /
    • pp.8-13
    • /
    • 2023
  • In this study, it was studied whether a new measurement factor "frictional vibration" that occurs due to the material flow of the die and sheet metal in the flange area during deep drawing process, could be measured using an vibration sensor. The blank holder force acting on the flange area during drawing processing acts as a friction force in the opposite direction into which the sheet material flows and causes friction vibration. As the blank holder force increases, the friction force increases, and as the blank holder force decreases, the friction force also decreases. Because of this, friction vibration also increases and decreases in proportion to the size of the blank holder force. According to this theory, whether frictional vibration occurs was measured using a flange simulator and a vibration sensor. The initial pressure was created using a torque wrench, and it was confirmed that the amplitude increased by about 4 times when torque 6 Nm was increased. When the forming velocity was rapidly changed to 300 mm/min, the amplitude increased approximately 4 times. It was confirmed that the amplitude of frictional vibration according to the measurement location was greater the further away from the specimen. It was verified that a new measurement factor "friction vibration" in the flange area can be measured and used for online monitoring.

An Assessment of Friction Factor and Viscosity Models for Predicting the Refrigerant Characteristics in Adiabatic Capillary Tubes (마찰 계수와 점성 계수 모델이 단열 모세관 유동에 미치는 영향 평가)

  • Son, Ki-Dong;Park, Sang-Goo;Jeong, Ji-Hwan;Lee, Sung-Hong;Kim, Lyun-Su
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.21 no.3
    • /
    • pp.140-148
    • /
    • 2009
  • Capillary tubes are widely used as expansion device in small refrigeration systems. The refrigerant flowing in the capillary tube experiences frictional and accelerational head losses and flashing simultaneously. In this paper flow characteristics of adiabatic capillary tubes were simulated with various friction factor models, two-phase viscosity models, and two-phase frictional multiplier models. The predicted pressure distribution and mass flow rate are compared with experimental data reported in literature. It is confirmed that the predicting accuracy with homogeneous model can be improved by employing suitable correlations of friction factor, two-phase viscosity and two-phase frictional multiplier.

Development of Environmentally Friendly Water-Soluble Lubricant for Cold Forging (냉간단조용 친환경 수용성 윤활제의 개발)

  • Lee, I.S.;Kang, J.H.;Kim, Y.R.;Je, J.S.;Ko, D.C.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2006.05a
    • /
    • pp.195-198
    • /
    • 2006
  • Zinc phosphate coating is required in nearly all steel cold forging operations. However, the chemical byproducts of this lubricant system are difficult to dispose of and have a negative environmental impact. In order to replace zinc phosphate based lubricants partially or completely, candidate lubricant has been developed in this study. The performance evaluation of these lubricants was conducted using the double cup extrusion test and spike forging test. With the use of the commercial FEM code DEFORM, friction factor calibration curves, i.e. cup height ratio vs. punch stroke and spike height vs. punch stroke, were established for different friction factor values. By matching the cup height ratio and the punch stroke and spike height vs. punch stroke from experiment to that obtained from FE simulations, the friction factor of the lubricants was determined. Three water-soluble lubricants; namely, Mec Homat, Royalcoat, and the developed lubricant were found to perform comparable to or better than zinc phosphate.

  • PDF

Investigation on the pressure drop characteristics of oscillating flow through regenerators under pulsating pressure conditions (맥동압력조건에서 재생기를 통한 왕복유동의 압력강하 특성에 대한 연구)

  • 최성열;남관우;정상권
    • Progress in Superconductivity and Cryogenics
    • /
    • v.5 no.2
    • /
    • pp.51-57
    • /
    • 2003
  • This paper proposes a new oscillating flow model of the pressure drop through the regenerator under pulsating pressure. In this oscillating flow model. pressure drop is expressed by the amplitude and the phase angle with respect to the inlet mass flow rate. In order to generalize the oscillating flow model. non-dimensional parameters, which are Reynolds number, Valensi number, gas domain length ratio, oscillating flow friction factor and phase angle of pressure drop, are derived from the capillary tube model of the regenerator. Correlations for the oscillating flow friction factor and the phase angle are obtained from the experiments for the twill-square screen regenerators under various operating frequencies and inlet mass flow rates. The oscillating friction factor is a function of the Reynolds number alone and the phase angle of pressure drop is a function of the Valensi number and the gas domain length ratio. Experiment is also performed to examine the effect of the weave style of screen. Experimental data demonstrate the superiority of the oscillating flow model over the previous steady flow model.

A Case Study on the Design of Drilled Shaft on Soft Ground in Vietnam (베트남 연약지반에서의 현장타설말뚝 설계 사례)

  • Seo, Won-Seok;Cho, Sung-Han;Choi, Ki-Byung
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2008.10a
    • /
    • pp.591-604
    • /
    • 2008
  • In this study, two design examples of drilled shafts on soft ground in Ho-Chi-Minh City, Vietnam are introduced. One is for a 27-story apartment and the other is for a Arch bridge over Saigon river. Unlikely the normal cases in Korea, all of the bored pile foundations are supposed to be placed on soil layers. Therefore, skin friction between pile and ground is the most crucial design parameter. Three methods using SPT N value of sandy soil -Korean Road Bridge Code(1996), Reese and Wright (1977), and O'Neill and Reese (1988)- were adopted to obtain an ultimate axial bearing capacity. In order to verify the calculated bearing capacity, 3 sets of static load test and a Osterberg Cell test were performed at an apartment site and a bridge site respectively. LRFD (Load Resistance Factored Design) method was compared with ASD (Allowable Stress Design) method. On application of ASD method, safety factor for skin friction was adopted as 2 or 3 while safety factor for end bearing was 3. The design bearing capacities from ASD method matched well with those from LRFD method when safety factor for skin friction was adopted as 2.

  • PDF

An assessment of friction factor and viscosity models for predicting the refrigerant characteristics in adiabatic capillary tubes (마찰 계수와 점성 계수 모델이 단열 모세관 유동에 미치는 영향 평가)

  • Son, Ki-Dong;Park, Sang-Goo;Jeong, Ji-Hwan;Kim, Lyun-Su
    • Proceedings of the SAREK Conference
    • /
    • 2008.11a
    • /
    • pp.47-54
    • /
    • 2008
  • Capillary tubes are widely used as expansion device in small refrigeration systems. The refrigerant flowing in the capillary tube experiences frictional and accelerational head losses, and flashing, simultaneously. In this paper flow characteristics of adiabatic capillary tubes with various friction factor models, two-phase viscosity models, and two-phase frictional multiplier models were simulated. The predicted pressure distribution, mass flow rate are compared with experimental data reported in literature. It is confirmed that the predicting accuracy with homogeneous model can be improved by employing the suitable correlations of friction factor and two-phase viscosity model, and two-phase frictional multiplier.

  • PDF

Transition Analysis of Friction Factor According to Pumping Pressure in Pumping Test Using High Strength Concrete for High-rise Buildings

  • Kwon, Hae-Won;Kim, Young-Su
    • Journal of the Korea Institute of Building Construction
    • /
    • v.13 no.4
    • /
    • pp.400-406
    • /
    • 2013
  • In high-rise buildings, high-strength concrete is widely used to reduce the section of structure members under axial load. Also, the price increase of materials is very important item in the high-rise buildings. Especially, concrete used high-pressure pump due to consecutive structural assembly. Unlike slump type of ordinary concrete, high strength concrete has different properties of concrete pumping due to viscosity. However, there have been no Korean studies on the pumping properties of high strength concrete. Therefore, this paper measures the friction factor of high strength concrete with changes in the pressure of concrete pumping. We analyzed the trends of the friction factor based on changes in the pressure of concrete pumping, and then calculated the quantity of concrete deposited for each specified concrete strength and location of placement. After comparing these results with the quantity of concrete deposited measured in field, we evaluated the pumping properties of high strength concrete. Through the tests and the review, we attempt to suggest some basic information for the In-Situ application of high strength concrete.

Explicit Design of Commercial Pipe on a Slope with Pumping Power (동력경사 상용관의 양해법 설계)

  • Yu, Dong-Hun;Gang, Chan-Su
    • Journal of Korea Water Resources Association
    • /
    • v.30 no.5
    • /
    • pp.495-501
    • /
    • 1997
  • Pumping power being given, traditional method requires an iteration process for the solution of discharge and pipe diameter. Yoo and Kang (1996) have developed explicit equations for the estimation of discharge and pipe diameter for the cases of uniformly rough pipe on a sloping bed with a pumping power. The use of poser law for the estimation of friction factor enabled to develop the explicit form of equations. Yoo (1995a) has suggested the mean friction factor method for the estimation of friction factor of commercial pipe or composite surface pipe. With the same approach, the present work has developed the explicit equations of discharge or pipe diameter for the general case of commercial pipe on a sloping bed with a pumping power by adopting the mean friction factor method.

  • PDF

Investigation of Heat Transfer Augmentation with Pseudoplastic Fluids in Annular Pipes (환상 파이프 내에서의 의소성 유체를 이용한 열전달 향상에 관한 연구)

  • Lee, Dong-Ryul
    • Journal of the Korean Society of Mechanical Technology
    • /
    • v.13 no.2
    • /
    • pp.85-91
    • /
    • 2011
  • Computational results with pseudoplastic fluid flows for fully developed non-Newtonian laminar flows have been obtained. Those consist of the product of friction factor and Modified Reynolds number and Nusselt numbers with respect to the shear rate parameter in an annular pipe. The numerical results of the product of friction factor and Reynolds numbers and the Nusselt numbers for both Newtonian region and the power law region were compared with previously published asymptotic results, respectively. In the present calculations, the product of friction factor and Newtonian Reynolds numbers for pseudoplastic fluid at power law region in annular pipe is 180% less than that for Newtonian fluid. For power law fluids with different power law flow indices, the difference of the product of friction factor and power law Reynolds number between previous and the present results at the power law region is within 0.20%. The solutions also show the effect of the shear rate parameter on the Nusselt number and about 11% increase of Nusselt number at the power region.

Position Control of Servo Systems Using Feed-Forward Friction Compensation (피드포워드 마찰 보상을 이용한 서보 시스템의 위치 제어)

  • Park, Min-Gyu;Kim, Han-Me;Shin, Jong-Min;Kim, Jong-Shik
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.5
    • /
    • pp.508-513
    • /
    • 2009
  • Friction is an important factor for precise position tracking control of servo systems. Servo systems with highly nonlinear friction are sensitive to the variation of operating condition. To overcome this problem, we use the LuGre friction model which can consider dynamic characteristics of friction. The LuGre friction model is used as a feed-forward compensator to improve tracking performance of servo systems. The parameters of the LuGre friction model are identified through experiments. The experimental result shows that the tracking performance of servo systems with higherly nonlinear friction can be improved by using feed-forward friction compensation.