• Title/Summary/Keyword: Friction Coefficients

검색결과 583건 처리시간 0.019초

Friction Characteristics of DLC and WC/C (DLC와 WC/C의 마찰특성)

  • Kim, Dong-Wook;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • 제27권6호
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    • pp.308-313
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    • 2011
  • In this study, friction tests were performed in order to investigate the effect of sliding velocity and normal load on the friction characteristics of DLC (a-C:H) and WC/C (a-C:H:W) using a ball-on-disk type friction tester. DLC and WC/C were deposited on AISI 52100 steel balls. Friction tests against carburized SCM 415 Cr-Mo steel disks were carried out under various sliding velocity (0.1, 0.78, 1.56, 3.13, 6.25, 12.5, 25, 50 and 100 mm/s) and normal load (2.4, 4.8 and 9.6 N) conditions while the relative humidity was 20~40 % R.H. and air temperature was $16{\sim}24^{\circ}C$. As results, kinetic friction coefficients of DLC and WC/C were obtained under each test condition. The results show that the kinetic friction coefficients of DLC and WC/C generally increase with the increase in sliding velocity. And, under the same sliding velocity condition, the kinetic friction coefficients are almost constant regardless of normal load. In addition, the kinetic friction coefficients of DLC are lower than those of WC/C under the same test conditions.

Tribological Properties of Ceramic Composite Friction Materials Reinforced by Carbon Fibers (탄소섬유가 혼합된 세라믹 복합재 제동마찰재의 마찰·마모 특성)

  • Goo, Byeong-Choon;Kim, Min-Soo
    • Tribology and Lubricants
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    • 제33권1호
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    • pp.15-22
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    • 2017
  • Because the running speed of vehicles is increasing and a shorter braking distance is required, high heat-resistant brake pads are needed to satisfy the requirements of customers and car makers. In the near future, hazardous materials such as Cu, Cr, Zn, and Sb will be restricted from use in friction materials. Ceramic composites reinforced by carbon fibers are good candidates for eco-friendly friction materials. In this study, we develop ceramic composite friction materials. The friction materials are composed of carbon fibers, Si, SiC, graphite, and phenol resin and are prepared by hot forming and heat treatment at high temperatures. The density, void ratio, and compressive strength are $1.59-1.66g/cm^3$, 16.6-20, and 70-90 MPa, respectively. Friction and wear tests are performed using a pin-on-plate-type reciprocating friction tester at 25, 100, and $200^{\circ}C$. The counterpart material is a CrMoV steel extracted from a KTX brake disc. Friction coefficient, wear amount, and wear mechanism are measured and examined. We determine that the friction coefficients depend on the temperature and the fluctuation of the friction coefficients is larger at higher temperatures. The amount of wear increases with the surface temperatures of the specimens. The tribological properties of the developed composites are similar to those of a Cu-based sintered friction material. Through this study, it is confirmed that ceramic composite materials can be used as friction materials.

An Experimental Study on the Transitional Flows in a Concentric Annu- lus with Rotating Inner Cylinder (안쪽축이 회전하는 환형관내 천이유동에 관한 연구)

  • 김영주;김철수;황영규
    • Journal of Energy Engineering
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    • 제11권4호
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    • pp.299-305
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    • 2002
  • The present experimental and numerical investigations are performed on the characteristics of transitional flow in a concentric annulus with a diameter ratio of 0.52, whose outer cylinder is stationary and inner one rotating. The pressure losses and skin-friction coefficients have been measured for the fully devel-oped flow of water and that of 0.2% CMC-water solution at a inner cylinder rotational speed of 0∼600 rpm, respectively. The transitional flow has been examined by the measurement of pressure losses to reveal the relation of the Reynolds and Rossby numbers with the skin-friction coefficients. The occurrence of transition has been checked by the gradient changes of pressure losses and skin-friction coefficients with respect to the Reynolds numbers. The increasing rate of skin-friction coefficient due to the rotation is uniform for laminar flow regime, whereas it is suddenly reduced for transitional flow regime and, then, it is gradually decreased for turbulent flow regime.

A Study on the Flows in a Concentric Annulus with rotating inner cylinder (안쪽축이 회전하는 환형관내 유동연구)

  • Kim Young-Ju;Woo Nam-Sub;Kwon Hyuk-Jung;Hwang Young-Kyu
    • Proceedings of the KSME Conference
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    • 대한기계학회 2002년도 학술대회지
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    • pp.337-340
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    • 2002
  • The present experimental and numerical investigations are performed for the characteristics of transitional flow in a concentric annulus with a diameter ratio of 0.52, whose outer cylinder is stationary and inner one rotating. The flow field of an annulus has been numerically solved using a finite volume method. The pressure losses and Skin-friction coefficients have been measured for the fully developed flow of water and $0.2{\%}$ aqueous solution of sodium carboximethy1 cellulose (CMC), respectively at inner cylinder rotational speed of $0{\~}600rpm$. The transitional flow has been examined by the measurement of pressure losses to reveal the relation of the Reynolds and Rossby numbers with the skin-friction coefficients. The occurrence of transition has been checked by the gradient changes of pressure losses and skin-friction coefficients with respect to the Reynolds numbers. Consequently the critical(axial-flow) Reynolds number decreases as the rotational speed increases. Thus, the rotation of inner cylinder promotes the early occurrence of transition due to the onset of Taylor vortices.

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Effects of Composition of Metallic Friction Materials on Tribological Characteristics on Sintered Metallic Brake Pads and Low-Alloy Heat-Resistance Steel for Trains (철도차량용 금속계 소결마찰재의 조성에 따른 트라이볼로지 특성)

  • Yang, Yong Joon;Lee, Hi Sung
    • Tribology and Lubricants
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    • 제30권6호
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    • pp.330-336
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    • 2014
  • Sintered metallic brake pads and low alloy heat resistance steel disks are applied to mechanical brake systems in high energy moving machines that are associated with recently developed 200km/h trains. This has led to the speed-up of conventional urban rapid transit. In this study, we use a lab-scale dynamometer to investigate the effects of the composition of friction materials on the tribological characteristics of sintered metallic brake pads and low alloy heat resistance steel under dry sliding conditions. We conduct test under a continuous pressure of 5.5 MPa at various speeds. To determine the optimal composition of friction materials for 200 km/h train, we test and the evaluate frictional characteristics such as friction coefficients, friction stability, wear rate, and the temperature of friction material, which depend on the relative composition of the Cu-Sn and Fe components. The results clearly demonstrate that the average friction coefficient is lower for all speed conditions, when a large quantity of iron power is added. The specimen of 25 wt% iron powder that was added decreased the wear of the friction materials and the roughness of the disc surface. However when 35 wt% iron powder was added, the disc roughness and the wear rate of friction materials increased By increasing the amount of iron powder, the surface roughness, and temperature of the friction materials increased, so the average friction coefficients decreased. An oxidation layer of $Fe_2O_3$ was formed on both friction surfaces.

Friction Characteristics of an Hydraulic Cylinder for an Automotive Manual Clutch (자동차 수동 클러치 유압 실린더의 마찰 특성)

  • Lee, Byoung-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • 제14권4호
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    • pp.32-38
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    • 2006
  • A clutch hydraulic system for automotive manual transmissions transfers hydraulic pressure generated by driver's pedal manipulation to the clutch mechanism. The foot effort when the clutch pedal is pushed is different than that when the clutch is returned. The effort or load difference, called hysteresis, is caused by the friction produced between rubber seal and inner wall inside the hydraulic cylinder. This clutch pedal travel foot effort hysteresis is essential for a clutch hydraulic system design and analysis. The dynamic model for a clutch hydraulic system is developed and a simulation analysis is performed to estimate the fiction coefficient as a function of the cylinder pressure. The simulation result is then compared to the measurements obtained from a clutch hydraulic system tester to ensure the reliability of the dynamic model and the coefficients estimated. Also the estimated friction coefficients at various pressure values are compared to those reported by an independent study.

Friction Effects on the Performance of Double-Bumped Air Foil Bearings (이중범프포일 공기베어링의 성능에 미치는 마찰효과)

  • Kim, Young-Cheol;Lee, Dong-Hyun;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • 제23권4호
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    • pp.162-169
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    • 2007
  • This paper deals with friction effects on the performance of double-bumped AFBs. The stiffness and damping coefficients of the double bump vary depending on the external load and its friction coefficient. The double bump can be either in the single or double active region depending on vertical deflection. The equivalent stiffness and damping coefficients of the bump system are derived from the vertical and horizontal deflection of the bump, including the friction effect. A static and dynamic performance analysis is carried out by using the finite difference method and the perturbation technique. The results of the performance analysis for a double-bumped AFB are compared with those obtained for a single-bumped AFB. This paper successfully proves that a double bumped AFB has higher load capacity, stiffness, and damping than a single-bumped AFB in a heavily loaded condition.

A Robust Adaptive Friction Control of Robot Manipulators using Sliding Surface (슬라이딩 표면을 이용한 로봇 매니퓰레이터의 강건한 적응 마찰 제어)

  • Bae, Jun-Kyung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • 제60권11호
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    • pp.2139-2146
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    • 2011
  • In this paper, a robust adaptive controller is proposed for trajectory tracking of robot manipulators with the unknown friction coefficient and bounded disturbance. A new adaptive control law is developed based on sliding mode and derived from the Lyapunov stability analysis. The introduction of a boundary layer solves the problem of chattering. The proposed adaptive controller is globally asymptotically stable and guarantees zero steady state error for joint positions. The estimated friction coefficients can also approach the actual coefficients asymptotically. A simulation example is provided to demonstrate the performance of the proposed algorithm.

Characteristics of Friction Behavior of Ceramic Friction Materials according to Surface Materials

  • Ji-Hun Park;Jung-Woo Lee;Jong-Won Kwark;Woo-Jin Han;Oneil Han
    • Journal of the Korean Recycled Construction Resources Institute
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    • 제11권4호
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    • pp.535-541
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    • 2023
  • Friction material, an integral constituent of bearing supports, facilitates frictional interactions between two components. Polytetrafluoroethylene (PTFE), a commonly employed friction material in bearing supports, has assessed resultant friction equilibrium. Nonetheless, protracted utilization diminishes frictional performance as the lubricating agent is progressively depleted. Friction materials can affect the entire structural system. Hence, this study applied ceramic material as a friction material due to its high strength, low friction, and low deformation. The frictional behavior was investigated using a cyclic friction test, considering various friction materials as the primary design variables and examining their covariance in cyclic frictional movements. The results substantiated that the ceramic friction material yielded a low variance and friction coefficients in cyclic frictional movements.

Back-calculation of Skin Friction Coefficient ($\alpha$, $\beta$) on a Single Pile by Long-Tenn Field Monitoring (현장 계측 사례를 통한 단독 말뚝의 주면마찰계수($\alpha$, $\beta$ 계수) 역산정)

  • Ko, Jun-Young;Kim, Young-Ho;Choi, Yong-Kyu;Jeong, Sang-Seom
    • Journal of the Korean Geotechnical Society
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    • 제26권11호
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    • pp.99-110
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    • 2010
  • A fundamental study of the pile-soil systems subjected to negative skin friction in soft soil was conducted using the long-term field measurements. The emphasis was on the identification of the magnitude and distribution of skin frictions ($\alpha$ and $\beta$ coefficients) in bitumen coated and uncoated piles. A skin friction coefficient of instrumented piles is back-calculated by varying degrees of consolidation (U) of surrounding soils. It is shown that the bitumen coated pile is capable of reducing the negative skin friction up to almost 50 to 90 percents. Through comparisons with the existing friction coefficient values ($\alpha$ and $\beta$ coefficients), the calculated coefficients are within the appropriate range, and thus we can suggest basic materials to estimate the realistic pile behavior in the short-term and long-term analysis.