• 제목/요약/키워드: Fretting-wear

검색결과 169건 처리시간 0.022초

Corrosive Wear of Alloy 690 Tubes in Alkaline Water

  • Hong, Seung Mo;Jang, Changheui;Kim, In Sup
    • Corrosion Science and Technology
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    • 제8권3호
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    • pp.126-131
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    • 2009
  • The interaction between wear and corrosion can significantly increase total material losses in water chemistry environment. The corrosive wear tests of a PWR steam generator tube material (Alloy 690) against the anti vibration bar material (409 SS) were performed at room temperature. The tests were performed in alkaline water chemistry conditions. NaOH solution was selected for test condition to investigate the corrosive wear effect of steam generator tube material in alkaline pH condition without other factors. The flow induced vibration can caused tube damage and the corrosion can be occurred by water chemistry. The test results showed that, in the alkaline solution at pH 13.9, the corrosion current density was increased about ten times than that in the distilled water. And wear rate at pH 13.9 was increased about ten times from that at neutral condition. However, the wear rate was decreased with time. The decrease would be attributed to the change in roughness of specimen or sub-layer of the worn surface with time. From microstructure observation, severe abrasive shape and several wear debris were found. From those results, it could infer that the oxide film on Alloy 690 changed to easily breakable one in the alkaline water, and then abrasion with corrosion became the main wear mechanism.

튜브와 지지대 사이의 비선형 충격해설모델 개발에 관한 연구 (A Study on the Development of Tube-to-Support Nonlinear Impact Analysis Model)

  • 김일곤;박진무
    • 소음진동
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    • 제5권4호
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    • pp.515-524
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    • 1995
  • Tubes in heat exchanger of fuel rods in reactor core are supported at intemediate point by support p0lates or springs. Current practice is, in case of heat exchanger, to allow clearance between tube and support plate for design and manufacturing consideration. And in case of fuel rod the clearance in support point can be generated due to the support spring force relaxation. Flow-induced vibration of a tube can cause it to impact or rub against support plate or against adjacent tubes and can result in fretting-wear. The tube-to- support dynamic interaction is used to relate experimental wear data from single-span test rigs to real multi-span heat exchanger configurations. The dynamic interaction cna be measured during experimental wear tests. However, the dynamic interaction is difficult to measure in real heat exchangers and, therefore, analytical techniques are required to estimate this interaction. This paper describels the nonlinear impact model of DAGS(Dynamic Analysis of Gapped Structure) code which simulates the tube response to external sinusodial or step excitation and predicts tube motion and tube-to-support dynamic interaction. Three experimental measurements-two single span rods excited by sinusodial force and a two span rod impacted by a steel ball are compared from the simulation nonlinear model of DAGS code. The simulation results from DAGS code are in good agreement with measurements. Therefore, the developed model of DAGS code is good analytical tool for estimating tube-to-support dynamic interaction in real heat exchangers.

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신형경수로1400 증기발생기 전열관의 유체유발진동 해석 (Analysis of Fluid-Induced Vibration in the APR1400 Steam Generator Tube)

  • 이광한;정대율;변성철
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.84-91
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    • 2003
  • Flow-Induced Vibration of steam generator tubes may result in fretting wear damage at the tube-to-support locations. KSNP(Korean Standard Nuclear Power plant) steam generators experienced fretting wear in the upper part of U-bend above the central cavity region of steam generators. This region has conditions susceptible to the flow-induced vibration, such as high flow velocity, high void fraction, and longer unsupported span. To improve its performance, APR1400 steam generator is designed with additional supports in this region to reduce unsupported span and to reduce peak velocity in the central cavity region. In this paper, we examined its performance improvement using ATHOS code. The thermal-hydraulic condition in the region of secondary side of APR1400 steam generator is obtained using the ATHOS3 code. The effective mass for modal analysis is calculated using the void fraction, enthalpy, and operating pressure information from ATHOS3 code result. With the effective mass distribution along the tube, natural frequency and mode shape is obtained using ANSYS code. Finally, stability ratios and real mean squared displacements for selected tubes of the APR1400 steam generator are computed. From these results, the current design of the APR1400 steam generator are examined.

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경수로 핵연료집합체 진동의 실험적 고찰 (An Experimental Study on PWR Nuclear Fuel Assembly Vibration)

  • 장영기;김규태;조규종
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.82-87
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    • 2003
  • Nuclear fuel with a big slenderness ratio is susceptible to flow-induced vibration under very severe conditions of high temperature, high flow and exposure to irradiation in nuclear reactor. The fuel assembly should, therefore, be designed to escape any resonance due to the vibration during the reactor operation, in particular, in case of the design changes. In addition, the amplitudes due to the grid vibration, the fuel rod vibration and the fuel assembly vibration should be minimized to reduce the grid-to-rod fretting wear. Fuel assembly vibration tests in air at room temperature and in water at high temperature have been performed to investigate fuel vibration behaviors. The frequency and damping during the test in air have been compared to those in water. Through the hydraulic test, the advanced assembly has been evaluated not to be susceptible to any resonance. In addition, the test data from the tests can be used to make fuel model and to evaluate grid-to-rod fretting wear.

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Two-way fluid-structure interaction simulation for steady-state vibration of a slender rod using URANS and LES turbulence models

  • Nazari, Tooraj;Rabiee, Ataollah;Kazeminejad, Hossein
    • Nuclear Engineering and Technology
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    • 제51권2호
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    • pp.573-578
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    • 2019
  • Anisotropic distribution of the turbulent kinetic energy and the near-field excitations are the main causes of the steady state Flow-Induced Vibration (FIV) which could lead to fretting wear damage in vertically arranged supported slender rods. In this article, a combined Computational Fluid Dynamics (CFD) and Computational Structural Mechanic (CSM) approach named two-way Fluid-Structure Interaction (FSI) is used to investigate the modal characteristics of a typical rod's vibration. Performance of an Unsteady Reynolds-Average Navier-Stokes (URANS) and Large Eddy Simulation (LES) turbulence models on asymmetric fluctuations of the flow field are investigated. Using the LES turbulence model, any large deformation damps into a weak oscillation which remains in the system. However, it is challenging to use LES in two-way FSI problems from fluid domain discretization point of view which is investigated in this article as the innovation. It is concluded that the near-wall meshes whiten the viscous sub-layer is of great importance to estimate the Root Mean Square (RMS) of FIV amplitude correctly as a significant fretting wear parameter otherwise it merely computes the frequency of FIV.

고온고압수중에서 접촉형상에 따른 마멸거동 분석 (Analysis of Wear Behaviour Corresponding to Contact Shape in High Temperature and High Pressure Environment)

  • 송주선;김형규;이영호;김재훈
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.31-36
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    • 2004
  • In this paper, fretting wear tests were conducted in air at room temperature (RT) and in water at high temperature and high pressure (HTHP) environment to analyze the wear characteristic. As for the supporting condition between the tube and spring/dimple, the gap of 0.2 mm in air at RT and the normal force of 10 N and the slip of $50\;{\mu}\;m$ in water at HTHP were applied. Four different shapes of spring/dimple specimen (type A, B, C, D) were used. Detail eaxamination of wear scar was also performed using SEM micrographs. As a result, in the case of the spring of truncated wedge, severer wear occurs than the others. Protrusion part was found and larger in air at RT. It is thought that the difference in the wear volume and the protrusion is caused by the different wear mechanism corresponding to the different environment.

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Analysis of sliding/Impacting Wear in T7be to Convex Spring Contact and Relevant Contact Problem

  • Kim, Hyung-Kyu;Lee, Young-Ho;Heo, Sung-Pil;Jung, Youn-Ho;Ha, Jae-Wook;Kim, Seock-Sam;Jeon, Kyeong-Lak
    • KSTLE International Journal
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    • 제3권1호
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    • pp.60-67
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    • 2002
  • Wear on the tube-to-spring contact is investigated experimentally, The vibration of the tube causes the wear while the springs support it As for the supporting conditions, the contacting normal farce of 5 N,0 N and the gap of 0.1 mm are applied. The gap condition is for considering the influence of simultaneous impacting and sliding on wear. The wear volume and depth decreases in the order of the 5 N,0 N and the gap conditions. This is explained from the contact geometry of the spring, which is convex of smooth contour, The contact shear force is regarded smaller in the case of the gap existence compared with the other conditions. The wear mechanism is considered from SEM observation of the worn surface. The variation of the normal contact traction is analysed using the finite element analysis to estimate the slip displacement range on the contact with consulting the fretting map.

부분 미끄럼 상태에서의 마찰에너지 방출 및 균열해석 방법 (Method of Friction Energy Dissipation and Crack Analysis under Partial Slip)

  • 김형규
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.38-46
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    • 1999
  • Numerical methods are procured for evaluating the contact stresses, the dissipation of friction energy density and the fatigue cracking emanated from the contact surface under the partial slip condition. A rounded punch is used for the indenter pressing and slipping on the elastic half plane. Plane strain condition is assumed for the present analysis. Several sample calculations are carried out to investigate the effect of the punch roundness, the shear load path, and the crack obliquity and closure on the failure. It is found that the present methods can be a useful tool for studying the physical failure of the of the contacting materials such as fretting wear and fretting fatigue cracking.

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핵연료 봉의 Fretting Wear어 대한 열수력학적 원인 분석

  • 김상녕;정성엽
    • 한국원자력학회:학술대회논문집
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    • 한국원자력학회 1998년도 춘계학술발표회논문집(1)
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    • pp.496-501
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    • 1998
  • 최근 국내의 PWR 발전소에서는 유체유발진동에 의한 핵연료의 Fretting Wear가 많이 발생하였다. 이는 Baffle Jetting이나 그 밖의 요인도 있을 수 있으나 핵연료의 장주기화, 높은 열적여유도등의 설계요건을 만족하기 위한 노심 내의 유동조건 변화에 기인한다. 특히 고리 2호기에서 발생한 핵연료 손상 중 15%정도가 유체유발진동으로 추정되고 있다. 따라서 본 연구는 손상 핵연료의 노심내 위치, 부위, 유동조건 등으로 부터 유체유발진동의 주요 손상 원인을 규명하는데 있다. 이를 위해 핵연료 집합체에서 발생할 수 있는 유체유발진동 메카니즘의 특징과 유동조건, 손상 핵연료의 노심내 위치, 파손 부위, 집합체와 지지격자의 기하학적 형태를 고려한 유동 방향 등을 연관 분석 결과 파손을 일으키는 주요원인을 단일 집합체 내에서 발생되는 Vortex Shedding과 인접한 집합체 사이에서 발생되는 Fluidelastic Instability의 중복효과로 규명하였다 또한 최근 핵연료 설계에 도입된 Mixing Vane의 효과가 과도하여 핵연료 손상을 일으키는 가설을 정립하였다.

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