• Title/Summary/Keyword: Fretting Oxide

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THE CHARACTERISTICS OF FRETTING WEAR

  • Iwabuchi, Akira
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.05a
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    • pp.1-3
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    • 1996
  • The characteristics of fretting wear are reviewed. Fretting damage depends on slip amplitude and classified into three groups: (1) an annular damage according to Mindlin's analysis at microslip region, (2) strong adhesive deformation without loose wear particles at the intermediate region, and (3) formation of fine oxide particles at the gross slip region. The critical slip amplitude of fretting is the boundary between (2) and (3). The boundary slip amplitude depends on normal load. The wear rate increases and saturates with increasing slip amplitude. But it is constant by considering the critical amplitude. The role of oxide particles are discussed. Three different actions are noted: accelerating wear, preventing wear and insignificant effect. The oxide shows two opposing effect depends on normal load and slip amplitude. This is related to the removal rate from the interface (abrasive action) and compaction rate at the interface to form a protective layer. The effect of oxidation is significant to determine the wear and friction. The diffusion of oxygen is restricted at the small amplitude. As a result, crack formation at the boundary is a predominant damage, related to fretting fatigue damage.

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Fretting Wear Characteristics of STS304 Steel in Seawater (해수 중에서 STS304강의 프레팅 마멸특성)

  • 김은구;김태형;김석삼
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.302-307
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    • 2000
  • The fretting wear characteristics of STS304 steel in seawater were investigated experimentally. A fretting wear tester was designed to be suitable for this fretting test. This study was focused on the effects due to the combination of normal load, slip amplitude and number of cycles and corrosive environment as the main factors of fretting. The results of this study showed that the wear volume increased abruptly at slip amplitude between 70 $\mu\textrm{m}$∼100 $\mu\textrm{m}$ by fracture of oxide layers but above that slip amplitude the wear volume increased steadily.

Fretting Wear Characteristics of STS304 Steel in Seawater (해수중에서 STS304강의 프레팅 마멸특성)

  • 김은구;김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.71-77
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    • 1999
  • The fretting wear characteristics of STS304 steel in seawater were investigated experimentally. A fretting wear tester was designed to be suitable for this fretting test. This study was focused on the effects due to the combination of normal load, slip amplitude and number of cycles and corrosive environment as the main factors of fretting. The results of this study showed that the wear volume increased abruptly at slip amplitude between 70${\mu}{\textrm}{m}$~ 100${\mu}{\textrm}{m}$ by fracture of oxide layers but above that slip amplitude the wear volume increased steadily.

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Wear Progress Model by Impact Fretting in Steam Generator Tube (충격 프레팅에 의한 증기발생기 세관 마모손상 진행모델)

  • Lee, Jeong-Kun;Park, Chi-Yong;Kim, Tae-Ryong;Cho, Sun-Young
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1684-1689
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    • 2007
  • Fretting wear is one of the important degradation mechanisms of steam generator tubes in the nuclear power plants. Especially, impact fretting wear occurred between steam generator tubes and tube support plates or anti-vibration bar. Various tests have been carried out to investigate the wear mechanisms and to report the wear coefficients. Those are fruitful to get insight for the wear damage of steam generator tubes; however, most wear researches have concentrated on sliding wear of the steam generator tubes, which may not represent the wear loading modes in real plants. In the present work, impact fretting tests of steam generator tube were carried out. A wear progression model for impact-fretting wear has been investigated and proposed. The proposed wear progression model of impact-fretting wear is as follows; oxide film breaking step at the initial stage, and layer formation step, energy accumulation step and finally particle torn out step which is followed by layer formation in the stable impact-fretting progress. The wear coefficient according to the work-rate model has been also compared with one between tube and support.

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Wear Progress Model by Impact Fretting in Steam Generator Tube (충격 프레팅에 의한 증기발생기 세관 마모손상 진행모델)

  • Park, Chi-Yong;Lee, Jeong-Kun;Kim, Tae-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.10
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    • pp.817-822
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    • 2008
  • Fretting wear is one of the important degradation mechanisms of steam generator tubes in the nuclear power plants. Especially, impact fretting wear occurred between steam generator tubes and tube support plates or anti-vibration bar. Various tests have been carried out to investigate the wear mechanisms and to report the wear coefficients. Those are fruitful to get insight for the wear damage of steam generator tubes; however, most wear researches have concentrated on sliding wear of the steam generator tubes, which may not represent the wear loading modes in real plants. In the present work, impact fretting tests of steam generator tube were carried out. A wear progress model for impact-fretting wear has been investigated and proposed. The proposed wear progress model of impact-fretting wear is as follows; oxide film breaking step at the initial stage, and layer formation step, energy accumulation step and finally particle torn out step which is followed by layer formation in the stable impact-fretting progress. The wear coefficient according to the work-rate model has been also compared with one between tube and support.

The Fretting Wear Characteristics of Zircaloy-4 Tube at High Temperature (고온하에서 지르칼로이-4 튜브의 프레팅 마멸 특성)

  • 백승철;김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.89-95
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    • 2001
  • The fretting wear characteristics of Zircaloy-4 tube at room and high temperature were Investigated experimentally. In this study, the number of cycles, slip amplitude and temperature were selected as main factors of fretting wear. The results of this research showed that the wear volume Increased with the Increase of slip amplitudes and the number of cycles but decreased with temperature and the coefficient of friction were observed different tendency between room and high temperature. According to SEM(EDS) only gross slip were observed on the surface of both specimens and compacted oxide were on worn surfaces. XRO patterns showed that the crystallization of ZrO$_2$ were observed on the worn surface at high temperature. The fretting wear were Investigated due to oxidation and accumulation of plastic flow.

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Oxidation and Fretting Wear Characteristics of Zirconium Alloy Tubes (지르코늄 합금 튜브의 산화와 프레팅 마멸 특성)

  • Chung, Il-Sup;Lee, Ho-Seong;Lee, Myung-Ho
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.250-255
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    • 2009
  • Oxidation characteristics of Zirlo and Zircaloy-4 tubes, which are widely used as nuclear power fuel cladding, are studied in steam environment up to $1200^{\circ}C$. Oxidation resistances are compared in terms of the mass increase due to the absorption of oxygen. The evolution of microscopic structure accompanied with the oxidation process is investigated. Also, the influence of oxidation on the fretting wear characteristics of the tubes is studied. Piezo-electrically actuated rig is employed to fret the tubes with cross-contacting arrangement. Wear scar is observed and measured, by using microscopes and a 3D-profiler. The results of fretting wear are quantified in terms of scar size, wear volume and wear coefficient, and compared for the three different tube materials of oxidated Zirlo, virgin Zirlo and Zircaloy-4.

Effects of Lubricant on Fretting Corrosion of Tin-Coated Electric Contacts (주석 도금한 전기 접촉부의 미동마멸 부식에 대한 윤활유의 영향)

  • Kim, Kwang-Su;Oh, Man-Jin;Han, Dong-Woon;Kim, Ho-Kyung
    • Tribology and Lubricants
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    • v.32 no.3
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    • pp.88-94
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    • 2016
  • We conduct a series of fretting corrosion tests on tin-coated electric contact to evaluate the effects of lubricant on fretting corrosion behavior. We perform these tests with a constant contact force at 25℃ 50℃, 75°C, and 100℃. In the tests with a span amplitude of 30 μm, we could not determine the conventional behavior of the first, second, and third stages of the change in electric resistance during fretting corrosion and observed that the contact resistance continuously increases with the cycles. This behavior is due to the fact that the generation of oxides on the tin-coated contact is controlled and stabilized by the presence of lubricant. SEM observations on samples with a span amplitude of 77 μm at all testing temperatures confirm that there is less oxide debris on the fretting damaged surface. Hence, for tin-coated electric connector, the effect of lubrication on the lifetime of the electric contact increases as the fretting span decreases and testing temperature increases, compared to those for connector without lubricant. Especially, for a specimen with a span amplitude of 30 μm at 100℃, the increment in contact lifetime due to lubricant is found to be more than 20 times, compared to that without lubricant.

A Study on the Fatigue Crack Grouth Charactionistic of carbon Steel in High Temperature Environment (고온환경하에서 탄소강의 피로균열진전 특성)

  • Lee, Jong-Hyung;Choi, Seong-Dae;Yang, Seong-Hyeon;Kim, Young-Moon
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.399-405
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    • 2004
  • Currently, the use of carbon steel in a high temperature environment, such atomic reactor, increases. Test piece was heated in electric furnace and the prescribed temperature was controlled within ${\pm}1^{\circ}C$. Debris that falls apart from cracked section due to friction is accumulated inside. Then, as it causes fretting corrosion (formation of oxide layer), it contributes to crack closure.

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Fatigue Crack Growth Behavior of Steel for High Speed Rail Crossing (고속철도 분기기용 강의 피로균열 진전거동)

  • Choi, Seong-Dae;Nam, Jeoung-Hag;Lee, Jong-Hyung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.205-210
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    • 2001
  • Fatigue crack growth tests were carried out using high manganese cast steel under constant amplitude loading. Average crystal grain sizes of the material are $200{\mu}m$ and $1000{\mu}m$. For this material, ${\Delta}K_{th}$ is about $8MPa{\sqrt{m}}$ which is quiet large as compared to the general structural steels and the crack growth rate is lower than the general structural steels especilly in the low ${\Delta}K$ regsion. The reason of this behavior is crack closure due to fracture surface roughness and fretting oxide. The relationship between da/dN and the ${\Delta}K_{eq}$ was represented by narrow band regardless of the stress ratio.

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