• Title/Summary/Keyword: Free surface damping

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Design and manufacture of hybrid polyrnerconcrete bed for high speed machine tool (초고속 공작기계용 Hybrid Poymer Concrete bed 의 설계와 제작)

  • 서정도;임태성;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.404-409
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    • 2004
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool life. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. Also, co-cure bonding method for functional part mounting was exhibited experimentally, by which manufacturing time and cost for polymer concrete bed will be remarkably reduced.

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Testing of tuned liquid damper with screens and development of equivalent TMD model

  • Tait, M.J.;El Damatty, A.A.;Isyumov, N.
    • Wind and Structures
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    • v.7 no.4
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    • pp.215-234
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    • 2004
  • The tuned liquid damper (TLD) is increasingly being used as an economical and effective vibration absorber. It consists of a water tank having the fundamental sloshing fluid frequency tuned to the natural frequency of the structure. In order to perform efficiently, the TLD must possess a certain amount of inherent damping. This can be achieved by placing screens inside the tank. The current study experimentally investigates the behaviour of a TLD equipped with damping screens. A series of shake table tests are conducted in order to assess the effect of the screens on the free surface motion, the base shear forces and the amount of energy dissipated. The variation of these parameters with the level of excitation is also studied. Finally, an amplitude dependent equivalent tuned mass damper (TMD), representing the TLD, is determined based on the experimental results. The dynamic characteristics of this equivalent TMD, in terms of mass, stiffness and damping parameters are determined by energy equivalence. The above parameters are expressed in terms of the base excitation amplitude. The parameters are compared to those obtained using linear small amplitude wave theory. The validity of this nonlinear model is examined in the companion paper.

Application of Sandwich Structure with Rigid Core for High Speed Machine Tool Bed (Rigid Core 샌드위치 구조의 초고속 공작기계 베드 적용에 관한 연구)

  • 서정도;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.113-116
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    • 2003
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool lift. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was designed and manufactured for a high-speed gantry-type milling. Also. its dynamic characteristics were measured by modal tests.

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A time-domain simulation of an oscillating water column with irregular waves

  • Koo, Weoncheol;Kim, Moo-Hyun
    • Ocean Systems Engineering
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    • v.2 no.2
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    • pp.147-158
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    • 2012
  • A time-domain simulation of a land-based Oscillating Water Column (OWC) with various irregular waves as a form of PM spectrum is performed by using a two-dimensional fully nonlinear numerical wave tank (NWT) based on the potential theory, mixed Eulerian-Lagrangian (MEL) approach, and boundary element method. The nonlinear free-surface condition inside the OWC chamber was specially devised to describe both the pneumatic effect of the time-varying pressure and the viscous energy loss due to water column motions. The quadratic models for pneumatic pressure and viscous loss are applied to the air and free surface inside the chamber, and their numerical results are compared with those with equivalent linear ones. Various wave spectra are applied to the OWC system to predict the efficiency of wave-energy take-off for various wave conditions. The cases of regular and irregular waves are also compared.

Flow Analysis of Two-Dimensional Floating Body with Moon Pool Using a Numerical Wave Tank (수치 파동 수조를 이용한 부유체의 문풀 (Moon Pool) 유동해석)

  • Koo, Weon-Cheol;Lee, Kyoung-Rok
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.2
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    • pp.107-112
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    • 2011
  • The aim of this study is to analyze the hydrodynamic properties of a 2D floating body with moon pool using a 2D fully nonlinear Numerical Wave Tank(NWT). This NWT was developed based on the Boundary Element Method(BEM) with potential theory and fully nonlinear free surface boundary conditions. Free surface elevations in the moon pool were calculated in the time domain for various frequencies of forced body motions. The added-mass and damping coefficients of the heaving body were also obtained. The present numerical results were compared with the analytic and experimental results and their accuracy was verified.

Hydrodynamic Forces produced by the Swaying Oscillation of Cylinders with Chine Sections on the Free Surface. (배골형단면(背骨型斷面) 주상체(柱狀體)의 좌우동요(左右動搖)에 있어서의 동유체역학적(動流體力學的) 힘에 관하여)

  • J.H.,Hwang;Y.S.,Yang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.11 no.1
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    • pp.1-8
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    • 1974
  • Hydrodynamic forces and moments produced by the swaying oscillation on the free surface were exactly calculated by Ursell-Tasai method for the cylinders with Kim's chine form sections and the sway responses of the cylinders of those chine form sections among the regular beam sea were also calculated. The results of the computation were compared with those of Lewis form sections. It is concluded that the effects of the section form on the added mass, and damping are small, if the section forms had same beam-draft ratio and sectional area coefficient in the case of sway motion. It is also known that the above little effects of section shapes on the basic hydrodynamic forces do not effect on the sway motion responses of cylinderical bodies among the regular beam sea. The sway motion responses of cylinderical bodies are varied linearly with the wave numbers.

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Effects of Forward Speed on the Linear and Nonlinear Hydrodynamic Forces Acting on Advancing Submerged Cylinders in Oscillation (동요(動搖)하는 2차원몰수체(次元沒水體)에 작용(作用)하는 선형(線形) 및 비선형(非線形) 동유체력(動流體力)에 미치는 전진속도(前進速度)의 영향(影響))

  • J.H.,Hwang;Y.J.,Kim;S.S.,Lee
    • Bulletin of the Society of Naval Architects of Korea
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    • v.24 no.2
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    • pp.47-54
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    • 1987
  • Linear and nonlinear hydrodynamic force, which acts on submerged circular and eilliptic cylinders in oscillations as well as in advancing motion, are investigated as an initial-boundary value problem using a numerical method, which makes use of the source distribution on the body surface and the spectral method for treating the free surface waves. In the numerical code developed here, the boundary condition at the body surface is linearized. Using the numerical code so attained, nonlinear effects for different forward speeds and of the large-amplitude motion are computed. One of the major findings is that, when the forward speed is large, the added mass has its minimum and the damping force change rapidly around the frequency corresponding to the speed-frequency parameter, $\tau$=0.25, Compared to the result of Grue's [10], who used linear theory to get abrupt changes in values of the added mass and the damping force at the frequency corresponding to $\tau$=0.25, the present study, which takes nonlinear effects into account, shows much smoother variations near the frequency.

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A Numerical Analysis of Buyoyant Surface Jet with Turbulence Models (난류모형을 이용한 表層密度噴流의 수치해석)

  • 최한기;중십계
    • Water for future
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    • v.29 no.2
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    • pp.221-233
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    • 1996
  • To investigate the hydrodynamic characteristics of a two-dimensional buoyant surface jet, the most important factors of the numerical analysis are the evaluation of the free surface and the turbulence transportation under the stratification. In present study, a numeriacal simulation model used with the semi-implicit method for pressure-linked equations (SIMPLE), the non-hydrostatic approximation and the algebraic stress model (ASM) is applied to investigate the vertical structure of internal flow hydrodynamically. The ASM enables to take account of anisotropy of turbulence, the damping effects of the density interface, and the free surface on the turbulence structure accurately. The ASM tested produces better agreement than the $\kappa-\varepsilon$ model with measurements by Nakatsuji (1984) on the flow development and turbulence structure. Applicability of the ASM to a two-dimensional buoyant surface jet is examined through comparison with experimental data.

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Sloshing Analysis in Rectangular Tank with Porous Baffle (투과성 내부재가 설치된 사각형 탱크내의 슬로싱 해석)

  • Cho, IL-Hyoung
    • Journal of Ocean Engineering and Technology
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    • v.29 no.1
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    • pp.1-8
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    • 2015
  • An analytical model of liquid sloshing is developed to consider the energy-loss effect through a partially submerged porous baffle in a horizontally oscillating rectangular tank. The nonlinear boundary condition at the porous baffle is derived to accurately capture both the added inertia effects and the energy-loss effects from an equivalent non-linear drag law. Using the eigenfunction expansion method, the horizontal hydrodynamic force (added mass, damping coefficient) on both the wall and baffle induced by the fluid motion is assessed for various combinations of porosity, submergence depth, and the tank's motion amplitude. It is found that a negative value for the added mass and a sharp peak in the damping curve occur near the resonant frequencies. In particular, the hydrodynamic force and free surface amplitude can be largely reduced by installing the proper porous baffle in a tank. The optimal porosity of a porous baffle is near P=0.1.

Vibration analysis of honeycomb sandwich composites filled with polyurethane foam by Taguchi Method

  • Aydin, Muhammet R.;Gundogdu, Omer
    • Steel and Composite Structures
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    • v.28 no.4
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    • pp.461-470
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    • 2018
  • In this study, the effect of polyurethane foam filler, in addition to surface layer thickness and core material thickness, on vibration characteristics of sandwich structures was investigated. The manufacturing process was carried out according to the Taguchi method. The natural frequencies and damping ratios of the produced samples were determined experimentally for fixed-free boundary conditions. In addition, solid models were developed for test samples and their finite element analyses were performed with $ANSYS^{(R)}$ to obtain their natural frequencies and mode shapes. An acceptably good agreement was found with the comparison of experimental results with the numerically obtained ones. The most effective parameters on the vibration characteristics of the sandwich structure were determined by the Taguchi method.