• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 춘계학술대회 논문집
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• pp.364-367
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• 2007

Typical seamless tube production methods are an extrusion and a rotary tube piercing. The rotary piercing process is more competitive than the extrusion process form view point of productivity, quality, and flexibility. It consists of twin rolling mills, a pair of disc or flat guides, and a plug. Twin rolling mills are skewed with proper angles in two directions. A round billet is progressively fed forward and rotated due to the rotation of twin rolling mills. Internal crack initiation and growth at central area of the billet are gradually progress because of the repeating actions of tension and rotation. Design variables in the rotary piercing rolling process are the feed angle, the cross angle, the reduction ratio, and the position of plug. In this work, a rotary tube piercing machine was developed and parametric studies on design variables were carried out using finite element analysis. The Brozzo ductile fracture criterion was utilized to determine an internal crack initiation.

• 대한기계학회논문집A
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• 제27권7호
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• pp.1200-1209
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• 2003

In this paper, a unified methodology based on the local stress concept to estimate residual strength of locally thinned pipes. An underlying idea of the proposed methodology is that the local stress in the minimum section for locally thinned pipe is related to the reference stress, popularly used in creep problems. Then the problem remains how to define the reference stress, that is the reference load. Extensive three-dimensional finite element (FE) analyses were performed to simulate full-scale pipe tests conducted for various shapes of wall thinned area under internal pressure and bending moment. Based on these FE results, the reference load is proposed, which is independent of materials. A natural outcome of this method is the maximum load capacity. By comparing with existing test results, it is shown that the reference stress is related to the fracture stress, which in turn can be posed as the fracture criterion of locally thinned pipes. The proposed method is powerful as it can be easily generalised to more complex problems, such as pipe bends and tee-joints.

• 대한기계학회논문집A
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• 제24권1호
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• pp.38-51
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• 2000

The study on the mechanical behavior of a spot-welded specimen is largely divided into the quasi-static overload failure analysis and the fatigue failure prediction. The main issue in an overload analysis is to examine the critical loads, thereby providing a generalized overload failure criterion. As the welding spot forms a singular geometry of an external crack type, fatigue failure of spot-welded specimens can be evaluated by means of a fracture parameter. In this study, we first present the limit loads of 4 representative types of single spot-welded specimens in terms of the base metal yield strength and specimen geometries. Recasting the load vs. fatigue life relationships experimentally, obtained here, we then predict the fatigue life of spot-weld specimens with a single parameter denoted the equivalent stress intensity factor. This crack driving parameter is demonstrated to successfully describe the effects of specimen geometry and loading type in a comprehensive manner. The suggested fatigue life formula for a single spot weld can play a key, role in the design and assessment of spot-welded panel structures, in that the fatigue strength of multi-spots is eventually determined by the fatigue strength of each single spot.

• 대한기계학회논문집A
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• 제20권7호
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• pp.2087-2096
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• 1996

Recentrly advantages in composite and light weight material techniques have led to the increased use of bonded dissimilar materials such as ceramics/metal bonded joints, IC package, brazing, coating and soldering in the various industries. It is required to analyze the evaluation method of fracture strength and design methodology of bonded joints in dissimilar materials. Stress singularity according to changes of scarf angles for bonded scarf joints in dissimilar materials was investigated by the boundary element method and static experiments. In this paper, effect of the stress singularity factors at the interface edges of scarf joints on various dissmilar materials combinations were investigated by analysis of its stress and stress singularity index using 2-dimensional elastic program of boundary element method. And the variations of stress singularity index by changes for Young's modulus ratios of materials and scarf angles were investigated. Also, it is found that stress singularities at bonded interface edges are disappeared for certain combination of scarf angle in a pair of bonded dissimilar materials. As the results, it is proposed that the strength evaluation by using stress singularity factors, $\Gamma$, considering stress singularity at the interface edges of bonded dissimilar materials, is very useful.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.131-134
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• 2004

The hub hole is usually formed with a stretch flanging process followed by a blanking process of a hole. Since the hole is made by blanking, the blanked surface is so rough that the formability in the region is rather poor. The emerging task is to identify the formability of the blanked region in the forming simulation and to relate the criterion to the real forming process by experiments. In this paper, the blanked region of a hole surface is modeled by a defected-edge finite element for stretch flanging simulation. The analysis deals with the level of defect in the blanked region in order to identify the formability in the real process. The analysis provides the formability depending on the level of defect and seeks the way to match the level of defect to that of the real surface. The approach makes the analysis possible to deal with the formability of the high strength steel and predict the fracture at the hole surface during the stretch flanging simulation.

• Structural Engineering and Mechanics
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• 제73권5호
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• pp.585-598
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• 2020

We develop design model within which nucleation and propagation of crack in a fibrous composite is described. It is assumed that under loading, crack initiation and fracture of material happens in the composite. The problem of equilibrium of a composite with embryonic crack is reduced to the solution of the system of nonlinear singular integral equations with the Cauchy type kernel. Normal and tangential forces in the crack nucleation zone are determined from the solution of this system of equations. The crack appearance conditions in the composite are formed with regard to criterion of ultimate stretching of the material's bonds. We study the case when near the fiber, the binder has several arbitrary arranged rectilinear prefracture zones and a crack with interfacial bonds. The proposed computational model allows one to obtain the size and location of the zones of damages (prefracture zones) depending on geometric and mechanical characteristics of the fibrous composite and applied external load. Based on the suggested design model that takes into account the existence of damages (the zones of weakened interparticle bonds of the material) and cracks with end zones in the composite, we worked out a method for calculating the parameters of the composite, at which crack nucleation and crack growth occurs.

• 소성∙가공
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• 제32권5호
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• pp.287-293
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• 2023

This study aims to develop a computational framework based on the finite element method for modeling the hydrogen embrittlement in martensitic steel. The hydrogen embrittlement is a well-known phenomenon, in which the hydrogen penetrates into the surface, flows through the microstructure and finally leads to pre-mature fracture under external or internal stresses. The current numerical model takes into account the effect of hydrogen on the plasticity and failure behavior of martensitic steel under various stress states. This allows for the construction of a failure criterion that accounts for conventional stress states and hydrogen concentration. The developed model is capable of simulating hydrogen diffusion through the lattice based on the distribution of hydrostatic stress. Additionally, it can calculate the hydrogen concentration in trapped sites, such as dislocations, using a local equilibrium assumption, often referred to as Oriani's equilibrium. The developed model parameters are identified through the tensile tests with and without hydrogen environment, and the performance of model can be validated by analyzing fractured automotive part in the hydrogen environment.

• 대한기계학회논문집
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• 제13권3호
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• pp.461-471
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• 1989

본 연구에서는 혼합 모우드 균열문제의 연구를 위하여 .KAPPA.$_{II}$ /.KAPPA.S1I\ulcorner조절이 간편하고, 균열진전경로가 하중방향에 따른 균일전면의 자유표면의 영향을 균일하게 한 시험편(이하 RCM 또는 round compact mixed-mode 시험편이라 한다)을 고안하여 균열길이 및 하중작용 방향에 따른 .KAPPA.$_{I}$ 및 .KAPPA.S1II를 수치해석한 다음 일반화 하였다. 또 고강도와 용접성이 요구되는 항공기부품, 압력용기, 지상운송차량 등에 사용되고 있는 5083-H115 알루미늄 합금에 대해 혼합 모우드 균열진전 방향 및 피로균열 진전특성을 분석하고자 한다.다.

• 지질공학
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• 제14권1호
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• pp.29-46
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• 2004

균열을 따른 지하수 유동은 균열 기하양상에 의해 속도와 유동형태가 결정되므로, 암반 내 지하수 유동특성 해석 시 유동경로 역할을 하는 균열의 기하양상을 정확하게 파악하는 것은 중요하다. 그러나, 실제 현장규모에서는 노두의 불연속적 분포와 지표 하 정보의 연속적 획득이 불가능하기 때문에 전체적인 균열 정보를 얻기 어렵다. 따라서, 해석대상 균열 전체양상을 표현할 수 있는 방법의 개발이 요구된다. 이 연구는 퓨리에 변환을 토대로 해석대상 균열의 전체 기하양상을 파악하는 방법을 개발하고자 새로운 접근을 시도하였다. 시추코아로부터 해석대상 균열을 따라 시료를 채취한 후, 각 시료별로 퓨리에 변환을 통해 거칠기 구성성분 중 영향력이 큰 성분을 선택하였다. 그리고, 선정된 성분들을 평균하여 평균 스펙트럼을 구하였다. 평균 스펙트럼은 각 시료의 모든 성분을 포함하고 있으므로, 해석 대상 균열의 거칠기 성분 중 대표성분을 나타낸다. Low pass filtering을 수행한 후, 퓨리에 역변환을 실시하여 평균화 된 전체 균열의 거칠기 형상을 재현하였다. 재현된 거칠기 형상 또한 각 시료의 전체 기하특성을 포함하는 해석대상 지표하 균열의 대표적 거칠기 양상을 나타내는 것이다. 또한, 이는 규모확장을 통한 균열 전체의 거칠기 양상을 의미하는 것이다. 해석대상 균열을 따른 투수계수 특성을 파악하기 위해 재현된 거칠기 양상을 바탕으로 균열모델을 구성하였다. 투수계수는 균열 기하특성을 최대한 반영하여 정확한 투수계수를 구할 수 있는 균질화 해석법을 통해 산정 하였다. 해석결과는 $10^{-4}{\;}and{\;}10^{-3}{\;}cm/sec$ 범위의 투수계수 분포를 보이는데, 이는 큰 규모의 균열을 따른 투수계수 값이라 할 수 있다. 이러한 시도는 전술한 바와 같이 제한된 단속적 균열정보를 이용해 해석대상의 균열전체에 대한 기하양상은 물론 투수계수를 산정 할 수 있는 방법이 될 것이다.도는 매립된 폐기물의 성상과 밀접한 관계를 보이며 해안가를 따라 매립되어 있는 지역의 토양 내 중금속의 용출은 주변 환경에 대한 잠재적인 환경위험을 결정 시 중요한 역할을 한다.로 제거할 수 있는 것으로 나타났다. 오염 지도에 근거하여 산출된 복원 물량에 대하여 토양세척법을 이용하는 경우 복원 비용을 산출하였으며, 이와 같은 자료는 고로폐광산 주변 오염 토양에 대한 실제 복원 공정의 설계에 중요한 자료로 활용될 수 있을 것으로 판단된다.om the sampling and analytical procedures. There is a cost involved in order to improve the precision of sampling and analytical methods so as to decrease the degree of measurement uncertainty. The economical point of compromise in an investigation planning can be achieved when the allowable degree of uncertainty has been set before-hand. The investigation can then be planned accordingly not to exceed the uncertainty limit. Furthermore, if the measurement uncertainty estimated from the preliminary investigation can be separated into sampling and analytical uncertainties, it can be used as a criterion where the resources for the investigation should be allotted cost-effectively to reinforce the weakest link of

• Composites Research
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• 제29권2호
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• pp.45-52
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• 2016

섬유금속적층판과 같은 하이브리드 소재는 여러 방향의 하중에 의한 접착층의 파괴로 인해 층간분리가 발생할 수 있다. 모든 하중은 수직 방향의 응력과 면내 두 방향의 전단 응력으로 분해할 수 있으며, 이러한 하중은 접착층의 모드 I, II, III 파괴를 일으킨다. 따라서 하중에 의한 층간분리 현상을 예측하기 위해, 접착층의 모드별 임계 에너지 해방률을 도출하는 것이 중요하다. 본 연구에서는 접착층의 모드 I 임계 에너지 해방률을 측정하기 위해 double cantilever beam 시험을 수행하였으며, 모드 II 임계 에너지 해방률을 측정하기 위해 end-notched flexure 시험을 수행하였다. 또한, 실험으로부터 도출한 임계 에너지 해방률을 ABAQUS의 응집영역모델에 적용하여 유한요소해석을 수행하였으며, 실제 실험 결과와의 비교를 통해 층간분리 현상에 대한 수치해석 기법 적용의 유효성을 입증하였다.