• Korean Journal of Metals and Materials
• /
• v.48 no.1
• /
• pp.71-76
• /
• 2010

The use of advanced high-strength steels (AHSS) in automotive applications has steadily increased over the past few years. Two different failure modes are generally observed in shear-tension tests for resistance spot welds of AHSS. interfacial fractures and full button pullout. Despite high load-carrying capacity. the resistance spot welds in AHSS cue prone to interfacial fractures. To improve the load carrying ability of welds during shear-lap and cross tension tests. the tip surface of the electrode was grooved in a round shape. The electrode tip surface was modified so as to concentrate the current now in the central and circumferential portion of the electrode force. The results showed that the interfacial fracture was suppressed in welds using the modified electrode. In a comparison of failure mode during mechanical tests. the welds made with the modified electrode showed a higher tendency to fail via full button pullout fracture.

• Journal of the Korean Society of Safety
• /
• v.37 no.5
• /
• pp.7-13
• /
• 2022

Digital image correlation (DIC) is a method used to measure the displacement and strain of structures. It involves transforming and analyzing images before and after deformation using correlation coefficients from irregular light and shade on the surface of structures. In the present study, a microspeckle pattern was applied to the surface of a specimen to identify initial cracking. The test specimen constituted CFRP composites laminated on a curved Al liner The specimen was manufactured by stacking 100 ply of CFRP prepregs in the 0° and 90° directions in a three-point bending test. The equivalent strain was evaluated through DIC analysis after monitoring deformation using a CCD camera. Fracture shape was observed using a microscope. The equivalent strain contour distribution was checked until the maximum load fracture occurred at the center of the test specimen. Variations in the strain indicated the initial occurrence and progression of microcracks. These results can be used to improve the accuracy of detecting micro crack initiation and to achieve structural stability.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.11 no.5
• /
• pp.13-20
• /
• 2012

In order to clarify the effect of overload on crack growth behaviors, fatigue tests for overload were carried out for round plain specimens of SM45C steel. In the experiment, typical semi-elliptical crack shape was found and further crack growth behaviors were tested. Using three types of single overload fatigue tests, Crack growth retardation phenomenon were examined. The growth rate of surface crack(da/dN) during retardation period was analyzed in terms of ${\Delta}K$ and ${\Delta}K_{eff}$. On the growth rate of surface crack analyzed by ${\Delta}K$, the dependence of overload stress levels appears. However, on the growth rate by ${\Delta}K_{eff}$ obtained by Willenborg analysis, there is a non-liner relationship between da/dN and ${\Delta}K_{eff}$ with narrow scatter band.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.9 no.4
• /
• pp.44-52
• /
• 2010

Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The influence of high-frequency induction treatment on fatigue limit was experimentally examined with the specialfocus on the variation of surface microstructure and the fatigue crack initiation and propagation through fractography. Also, the shape of hardening depth, hardened structure, hardness, and fatigue-fracture characteristics of SM53C composed by carbon steel are also investigated.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.11 no.4
• /
• pp.82-89
• /
• 2012

In order to clarify the effect of overload on crack growth behaviors, fatigue tests for overload were carried out for round plain specimens of SM45C steel. In the experiment, typical semi-elliptical crack shape was found and further crack growth behaviors were tested. Using three types of single overload fatigue tests, Crack growth retardation phenomenon were examined. The growth rate of surface crack(da/dN) during retardation period was analyzed in terms of ${\Delta}K$ and ${\Delta}K_{eff}$. On the growth rate of surface crack analyzed by ${\Delta}K$, the dependence of overload stress levels appears. However, on the growth rate by ${\Delta}K_{eff}$ obtained by Willenborg analysis, there is a liner relationship between da/dN and ${\Delta}K_{eff}$ with narrow scatter band.

• Applied Chemistry for Engineering
• /
• v.5 no.5
• /
• pp.878-888
• /
• 1994

In order to investigate the fracture behavior of ABS terpolymer under the tension and impact load, varing the content of rubber, molecular weight of SAN, content and kinds of lubricant, tension speed, the mechanical properties were measured and SEM pictures of fracture area were taken. Under the tension, the tensile strength increased as rubber content and lubricant content decreased, while molecular weight and tension speed increased. The deformation of area near fracture site did not occur as rubber content, tension speed and molecular weight decreased and liquid lubricant was used. And in the shape of fracture seemed phase seperation. Under the impact load, the notched izod impact strength increased as rubber content, molecular weight, ambient temperature and lubricant content increased. In the SEM picture, the strength was high white the fracture surface was small.

• Journal of Mechanical Science and Technology
• /
• v.20 no.4
• /
• pp.473-481
• /
• 2006

Predicting fatigue life by numerical methods was almost impossible in the field of rubber materials. One of the reasons is that there is not obvious fracture criteria caused by nonstandardization of material and excessively various way of mixing process. But, tearing energy as fracture factor can be applied to a rubber-like material regardless of different types of fillers, relative to other fracture factors and the crack growth process of rubber could be considered as the whole fatigue failure process by the existence of potential defects in industrial rubber components. This characteristic of fatigue failure could make it possible to predict the fatigue life of rubber components in theoretical way. FESEM photographs of the surface of industrial rubber components were analyzed for verifying the existence and distribution of potential defects. For the prediction of fatigue life, theoretical way of evaluating tearing energy for the general shape of test-piece was proposed. Also, algebraic expression for the prediction of fatigue life was derived from the rough cut growth rate equation and verified by comparing with experimental fatigue lives of dumbbell fatigue specimen in various loading condition.

• Explosives and Blasting
• /
• v.34 no.1
• /
• pp.11-18
• /
• 2016

It is necessary to minimize ground vibration and noise due to blasting work in urban environment. The blast induced ground vibration and noise are generally generated by a portion of detonation energy, where most of the energy is utilized for rock breakage and movement of rock mass. Recently a blast method utilizing U-shaped steel charge holder was suggested to reduce the ground vibration without decreasing destructive power toward the free surface. In this study, single hole blasting utilizing U-shaped steel charge holder were simulated and the stress waves caused by the detonation of explosives were monitored using AUTODYN software. In order to examine the fragmentation efficiency of the U-shaped steel charge holder, one free face blasting models which adapt the blast induced stress waves were simulated by dynamic fracture process analysis (DFPA) code. In addition, the general blasting models were also simulated to investigate the fragmentation effectiveness of the U-shaped steel charge holder in rock blasting.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
• /
• v.17 no.3
• /
• pp.267-271
• /
• 2004

The joint strength and fracture surface of Sn-Pb solder bump in photo diode packages after isothermal aging testing were studied experimentally. Cu/Sn-Pb solders were adopted, and aged for up to 900 hours at 12$0^{\circ}C$ and 17$0^{\circ}C$ to analyze the effect of intermetallic compound(IMC). In 900-hour aging experiments, the maximum shea strength of Sn-Pb solder decreased by 20％ and 9％. The diffraction patterns of Cu$_{6}$Sn$_{5}$, scallop-shape IMC, and planar-shape Cu$_3$Sn were observed by Transmission Electron Microscopy (TEM).EM).

• Proceedings of the KWS Conference
• /
• 1995.04a
• /
• pp.155-159
• /
• 1995

A16061 alloy reinforced with 10 vol% $\delta$-A1$_2$O$_3$ short fiber have been fabricated by Rheo-compocasting and squeeze casting and extruded at high temperature using conical shape die and curved shape die with various extrusion ratios.. Tensile and hardness tests were carried out to examine mechanical properties of extruded materials and SEM observation of fractured surface was capable of accounting for fracture mechanism and bonding state of fiber and matrix.