• Journal of the Korean Society for Precision Engineering
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• v.17 no.4
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• pp.22-28
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• 2000

By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit for two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral i is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

• Computational Structural Engineering
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• v.10 no.4
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• pp.155-164
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• 1997

A reactor pressure vessel, which contains fuel assemblies and reactor vessel internals, has the thermal stress resulting from the cool-down and heat-up of the vessel wall in combination with the pressure stress from system pressure resulting in large stresses. The combination of the pressure stress and thermal stress along with a decrease in fracture toughness may cause through-wall propagation of a relatively small crack. Therefore, it is necessary to define the relations between operating pressure and temperature during cool-down and heat-up. In this study, theory of fracture mechanics for a pressure/temperature limit curve is investigated and a numerical procedure for generating it is developed. Plant-specific limit curves for the Kori unit 1 plant, the oldest nuclear power plant in Korea, have been obtained for several cooling and heating rates and their results are discussed.

• Journal of the Korean Society of Safety
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• v.18 no.3
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• pp.46-53
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• 2003

For the tensile tests of the F.E.M., microvoids are created by the boundary separation process at the martensite boundary or neighborhood and at inclusions within the fracture. to grow to the ductile dimple fracture. For the case of the M.E.F., microvoids created at the discontinuities of the martensite phase which exists at the grain boundary of the primary ferrite are grown to coalescence with the cleavage cracks induced at the interior of the ferrite, which as a result show the discontinuous brittle fracture behavior. In spite of their similar tensile strengths, the fatigue limit and the notch sensitivity of the M. E.F. is superior to those of the F.E.M., The M.E.F. is much more insensitive to notch than F.E.M. from the stress concentration factor($\alpha$).

• Nuclear Engineering and Technology
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• v.33 no.5
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• pp.498-513
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• 2001

Performed here is a comparative assessment study for the generation of the pressure- temperature (P/T) limit curve of the reactor vessel. Using the cooling or heating rate and vessel material properties, the stress distribution is obtained to calculate stress intensity factors, which are compared with the material fracture toughness to determine the relations between operating pressure and temperature during cool-down and heat-up. P/T limit curves are generated with respect to crack direction, clad thickness, toughness curve, cooling or heating rate and neutron fluence, and their results are compared.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.159-162
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• 1999

This study has been performed to investigate forming limit of PCM(Pre-Coated Metal) widely using appliances. Die set was made for deep drawing test and some PCMs were inrectangular deep drawing test in no-lubricant 20% clearance some die materials(STD11(TiCN) STD11(HrC60) STD11(TD) AMOCO and 6mm/sec punch speed. and Ericshen test was performed in regular conditions In this experiment forming limit forming characteistics superior die materials and fracture of PCMs been investigated. In results tested PCMs have lower forming limit than base material because lower elongation ultimate strength than base material And two-fracture types - occurring band and flaking - of PCMs have been investiqated.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.11a
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• pp.30-31
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• 2014

Since consists of regression equation by penetration depth prediction calculated by existing NDRC formula mainly considers properties of projectile, impact velocity, compressive strength as parameter, it is difficult to apply it to fire reinforced concrete. In this study, scabbing limit thickness was predict considering fiber reinforcement effect by local fracture of concrete was evaluated through high-velocity impact test. As a result of applying fracture reduction coefficient to NDRC, it was possible to predict scabbing limit thickness of fiber reinforced concrete similarly with actual measurement.

• Structural Engineering and Mechanics
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• v.14 no.2
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• pp.191-208
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• 2002

A comparative assessment study for a generation of the pressure-temperature (P-T) limit curve of a reactor vessel is performed in accordance with ASME code. Using cooling or heating rate and vessel material properties, stress distribution is obtained to calculate stress intensity factors, which are compared with the material fracture toughness to determine the relations between operating pressure and temperature during reactor cool-down and heat-up. P-T limit curves are analyzed with respect to defect orientation, clad thickness, toughness curve, cooling or heating rate and neutron fluence. The resulting P-T curves are compared each other.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.9
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• pp.2223-2233
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• 1993

An engineering method is suggested to calculate the applied load versus crack extension in the elastic-plastic fracture. The condition for an increment of crack extension is set by a critical increment of crack-up opening displacement(CTOD). The ratio of the CTOD increment to the incremental crack extention is a critical crack-tip opening angle(CTOA), assumed to be constant for a material of a given thickness. The Dugdale model of crack-tip deformation in an infinite plate is applied to the method, and a complete solution for crack extension and crack instability is obtained. For finite-size specimens of arbitrary geometry in general yielding, an approximate generalization of the Dugdale model is suggested so that the approximation approaches the small-scale yielding solution in a low applied load and the finite-element solution in a large applied load. Maximum load is calculated so that an applied load attains either a limit load on an unbroken ligament or a peak load during crack extension. The proposed method was applied to three-point bend specimens of a carbon steel SM45C in various sizes. Reasonable agreements are found between calculated maximum loads and experimental failure loads. Therefore, the method can be a viable alternative to the J-R curve approach in the elastic-plastic fracture analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.1
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• pp.8-17
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• 2003

Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear Power Plant. In Pipes of energy Plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization. crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strength and the allowable limit of piping system with local wall thinning were evaluated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.163-166
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• 2005

A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.