• 제목/요약/키워드: Forming information

검색결과 1,015건 처리시간 0.027초

등속조인트 하우징의 냉간단조 공정설계 (Process Sequence Design in Cold Forging of Constant Velocity Joint Housing)

  • 이진희;강범수;김병민
    • 대한기계학회논문집
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    • 제18권9호
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    • pp.2234-2244
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    • 1994
  • A process sequence of multi-operation cold forging for actual application in industry is designed with the rigid-plastic finite element method to form a constant velocity joint housing(CVJ housing). The material flow during the CVJ housing forming is axisymmetric until the final forging process for forming of ball grooves. This study treats the deformation as an axisymmetric case. The main objective of the process sequence design is to obtain preforms which satisfy the design criteria of near-net-shape product requiring less machining after forming. The process sequence design also investigates velocity distributions, effective strain distributions and forging loads, which are useful information in the real process design.

차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구 (A Study of Selecting Material for Forming Analysis in Auto-Body Panel Stamping Process)

  • 황재신;문원섭;이찬호;유호영;정동원
    • 대한기계학회논문집A
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    • 제29권3호
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    • pp.484-494
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    • 2005
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

상계 유한요소 시뮬레이션 방법 (Upper-bound Finite Element Simulation Method)

  • 이충호
    • 소성∙가공
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    • 제6권3호
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    • pp.233-238
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    • 1997
  • The estimation of the forming force required for metal forming process is unavoidable for selecting suitable machine and dimensioning die and punch parts. For this purpose the upper-bound method turns out to be very practical in simple two-dimensional cases under well-known boundary conditions. However, the application of this method for complicated two-or three-dimentional cases is very limited or practically impossible. The modified application of FEM in a manner of applying the upper bound method(the so-called Upper-bound Finite Element Simulation Method) fortunately provides the posibility of getting important information about the forming process in a simple and quick way before realizing the process on the machine. It is expected to function successfully even in three-dimentional cases. The application procedure has been explained for two-dimensional cases and its usefulness shown.

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KSTAR 초전도자석 코일 성형을 위한 전산 및 실험적 연구 (Computational and Experimental Studies on the Forming of KSTAR Superconducting Magnet Coil)

  • 서영성;김용진;박갑래;방성근;박현기;백설희
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.740-745
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    • 2001
  • The plastic deformation behavior of formed CICC fur the superconducting Tokamac fusion device was examined and appropriate manufacturing information was provided. A relation between travel of the bending roller and spring back displacement was obtained via virtual manufacturing. The radius of CICC after forming was expressed as a function of the bend-roll travel. The maximum von Mises stress after spring back was also monitored fur the SAGBO prediction. Next, the variation of the CICC cross-sectional area was examined during the first turn and during conduit bending with the largest curvature. Finally, the coil radius was measured and compared with the data generated from the virtual manufacturing. The measured data showed similar pattern as predicted one. Using the mapping function found to match with the real data, the data from the virtual manufacturing may facilitate accurate manufacturing.

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REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구 (A Study of tool planning for forming analysis in REE SILL OTR-R/L Auto-Body Panel stamping process)

  • 황재신;정동원;안병일;문원섭;박연근
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.138-141
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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$\Omega$-형 벨로즈관의 성형을 위한 실험적 연구 (Experimental Analysis for Forming $\Omega$-type Bellows)

  • 구현성;김낙수
    • 소성∙가공
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    • 제3권3호
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    • pp.347-358
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    • 1994
  • The purpose of the study is to form $\Omega$-type bellows without any defect by specific rollers which are designed based on the volume distribution technique. In the present paper, we proposed a forming process of existing U-type bellows to a value-added $\Omega$-type in a progressive manner. It was developed to shape a perfect $\Omega$-type bellows after preforming from initial U-type bellows to final U-type bellows. To examine the suggested 'processing condition design' some experiments were performed in a real scale. It was found out that the spring back effect played a major role in deviating the geometry of formed bellows from the predicted one. The problems found in the experiment can be used as important information in manufacturing equipment for forming $\Omega$-type bellows.

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정적 외연적 유한요소법을 이용한 드로우비드 형상에 따른 비드공정 해석 (The Analysis of Draw-bead Process According to the Effect of the Drawbead Shape by Using Static-explicit Finite Element Method)

  • 정동원
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 추계학술대회 논문집
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    • pp.275-281
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    • 2001
  • In the sheet metal forming process, the drawbead is used to control the flow of material during the forming process. The drawbead provides proper restraining force to the material and prevents defects such as wrinkling or breakage. For these reasons, many studies for designing the effective drawbead have been conducted. In this paper, the effect of the drawbead shape will be introduced. For the analysis, the numerical method called the static-explicit finite element method was used. The finite element analysis code for this method has been developed and applied to the drawbead process problems. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis methods were no longer a critial Problem. Futhermore, this approach could treat the contact friction problem easily by applying very small time intervals. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

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쉘 요소를 이용한 박판성형공정의 불량 예측 평가 (Prediction evaluation of problems happened of Sheet Metal Forming Process Using Shell Element)

  • 고형훈;이찬호;강동규;설남기;이광식;정동원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.481-484
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    • 2005
  • The AutoForm previously used the membrane element and it accomplished sheet metal forming analysis. The membrane analysis has been widely applied to various sheet metal forming processes because of its time effectiveness. However, it's well known that the membrane analysis can not provide correct information for the processes which have considerable bending effects. In this research it tried to compare the analysis results which use the shell element which is applied newly in the AutoForm commercial software with actual experimental results. The shell element is compromise element between continuum element and membrane element. The Finite element method by using shell element is the most efficient numerical method. From this research, it is known that FEA by using shell element can predict accurately the problems happened in actual experimental auto-body panel.

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FIRST NEAR-INFRARED CIRCULAR POLARIZATION SURVEY

  • Kwon, Jungmi;Tamura, Motohide;Hough, James H.
    • 천문학회보
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    • 제41권2호
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    • pp.57.2-57.2
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    • 2016
  • Polarimetry is an important tool for studying the physical processes in the interstellar medium, including star-forming regions. Polarimetry of young stellar objects and their circumstellar structures provides invaluable information about distributions of matter and configurations of magnetic fields in their environments. However, only a few near-infrared circular polarization (CP) observations were reported so far (before our survey). A systematic near-infrared CP survey has been firstly conducted in various star-forming regions, covering high-mass, intermediate-mass, and low-mass young stellar objects. All the observations were made using the SIRPOL imaging polarimeter on the Infrared Survey Facility (IRSF) 1.4 m telescope at the South African Astronomical Observatory (SAAO). In this presentation, we present the first CP survey results. The polarization patterns, extents, and maximum degrees of circular and linear polarizations are used to determine the prevalence and origin of CP in the star-forming regions. Our results are explained with a combination of circumstellar scattering and dichroic extinction mechanism generating the high degrees of CP in star-forming regions. The universality of the large and extended CPs in star-formaing regions can also be linked with the origin of homochirality of life.

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RFID 기술을 이용한 곡가공 부재 추적 및 모니터링 시스템 설계 및 프로토타입의 구현 (Design and Prototype Implementation of the Curved Plates Flow Tracking and Monitoring System using RFID)

  • 노재규;신종계
    • 한국CDE학회논문집
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    • 제14권6호
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    • pp.424-433
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    • 2009
  • In order to improve productivity and efficiency of ship production process, production technology converged with Information Technology can be considered. Mid-term scheduling based on long-term schedule of ship building and execution planning based on short-term production schedule have an important role in ship production processes and techniques. However, data used in the scheduling are from the experiences of the past, cognitive, and often inaccurate, moreover the updates of the data by formatted documents are not being performed efficiently. This paper designs the tracking and monitoring system for the curved plates forming process with shop level. At first step to it, we redefine and analyze the curved plates forming process by using SysML. From the definition and analysis of the curved plates forming process, we design the system with respect to operational view considering operational environment and interactions between systems included and scenario about operation, and with respect to system view considering functionalities and interfaces of the system. In order to study the feasibility of the system designed, a prototype of the system has been implemented with 13.56 MHz RHD hardware and application software.