• Title/Summary/Keyword: Forming Shop

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An Application of XML Based Manufacturing Information for Forming Shop (XML을 이용한 곡면 가공 시스템의 정보 구조화에 관한 연구)

  • Ha, Kwang-Cheol;Lee, Jang-Hyun;Oh, Dae-Kyun;Shin, Jong-Gye;Ryu, Cheol-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.6
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    • pp.126-133
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    • 2004
  • As the automation of ship production system proliferates, it is unavoidable to move the real machinery, facility, application software, and virtual environment from the heterogeneous data environment to the integrated one. However, it is a prevailing situation that each component operates under the different environment, due to the inability of interchanging the data in a structured manner between the components. The issue is obstacles to improvement of the application system. To facilitate seamless exchange of data among the manufacturing systems, STEP, PDML, and XML has been tried by other studies. This study has investigated how XML data can be applied to exchange the data among the ship production system components. XML data is applied to the forming shop in shipyard to overcome the present difficulties on sharing and exchanging of the information. An example of forming information is represented by XML to demonstrate the feasibility of the proposed approach. In addition, an application of XML information applicable to virtual factory and electronic work order sheet is included.

Development of CAMPform2D Preprocessor for Forming Process U sing Convenient Input Method (편리한 입력방식의 단조공정해석을 위한 CAMPform 2D의 Preprocessor 개발)

  • 박성균;이상헌;이강수
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.2
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    • pp.133-142
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    • 2004
  • CAMPfonn2D is a Finite Element Method (FEM) based process simulation system designed to analyze two dimensional (2D) flow of various metal forming processes. It enables designers to analyze metal forming processes on the computer rather than the shop floor using trial and error and provides vital information about material and thermal flow during the forming process to facilitate the design of products. CAMPfonn2D can be used by companies, research institutes and industrial applications to analyze forging, extrusion, drawing, heading, upsetting and many other metal forming processes. Also, process simulation using CAMPfonn2D can be instrumental in cost, quality and delivery improvements at leading companies. Today's competitive pressures require companies to take advantage of every tool for rapid manufacturing of well-designed product. So, the preprocessor of simulation program must be easy to use to speed-up design. In this paper, we introduce new version of Preprocessor and show how easy to use it. And, Preprocessor will prove itself to be easy and extremely effective.

Forming Shop Analysis with Adaptive Systems Approach (적응시스템 접근법을 이용한 조선소 가공공장 분석)

  • Dong-Hun Shin;Jong-Hun Woo;Jang-Hyun Lee;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.3
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    • pp.75-80
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    • 2002
  • In these days of severe struggle for existence, the world has changed a great deal to global and digital oriented period. The enterprises try to introduce new management and production system to adapt such a change. But, if the only new technologies are applied to an enterprise without definite analysis about manufacturing, failure fellows as a logical consequence. Hence, enterprise must analyze manufacturing system definitely and needs new methodologies to mitigate risk. This study suggests that the new approach, which is systems approach for process improvement, is organized to systems analysis, systems diagnosis, and systems verification. Systems analysis analyzes manufacturing systems with object-oriented methodology-UML(Unified Modeling language) from a point of product, process, and resource view. Systems diagnosis identifies the constraints to optimize the system through scientific management or TOC(Theory of constraints). Systems verification shows the solution with virtual manufacturing technique applied to the core problem which emerged from systems diagnosis. This research shows the artifacts to improve the productivity with the above methodology applied to forming shop. UML provides the definite tool for analysis and re-usability to adapt itself to environment easily. The logical tree of TOC represents logical tool to optimize the forming shop. Discrete event simulator-QUEST suggests the tool for making a decision to verify the optimized forming shop.

Anticorit Prelube oils for sheet metal forming Lubricity joined to corrosion protection for steel mill and automotive press shop application

  • LOSCH A.;KUBICKI F.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.249-254
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    • 2004
  • The pressing of car body parts is one of the most important sheet metal drawing processes. The corrosion protection oil applied by the steel mills plays a part in every sheet metal forming operation and also makes up the largest proportion of lubricants used. The idea to combine the corrosion protection properties of a corrosion preventive oil with the lubricity of a drawing oil lead to the development of the Anticorit prelubes. Applied at the finishing lines of the steel mills, they finally serve as lubricant in the press shops. A prerequisite for the suitability of a prelube-type oil is the absolute compatibility with all single processes from the coil to the Body in White. The use of prelubes in steel mills reduces the number and quantity of spot lubricants for additional press shop oiling dramatically. But their true benefits can only be fully achieved if the compatibility principle is applied throughout the manufacturing chain. Therefore, modem prelubes systems are modular, even different viscosities can be part of the same concept. This results in a far-reaching multifunctionality of the Anticorit prelube system for all applications.

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A Study on the Design Identity of Optical Shop Brands (안경원 브랜드의 디자인아이덴티티에 관한 연구)

  • Hong, Sung-Il;Son, Jeong-Sik
    • Journal of Korean Ophthalmic Optics Society
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    • v.19 no.4
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    • pp.435-443
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    • 2014
  • Purpose: The purpose of this study was to analyze the design identity visual elements of optical shop brand$\underline{s}$ in order to provide objective data necessary for optical shop brands' design development. Methods: This study examined the design identity concept of the optical shop brands and analyzed visual elements of brand design identity with a focus on the symbols of domestic franchise optical shops, type of a symbol mark, representation style of logo type, color usage, use or non-use of character, etc. Results: Many symbols were directly associated with the eyeglasses, such as eyeglasses and eyes, face and iris. Along with that, letters or figures were also observed. For the type of symbol, most types were found to have the designs that took spherical and word mark shapes. Particularly, the word mark type had English words more often than Korean words. For logo types, the gothic format was dominant. In relation to the thickness of letter, thick boldface type was commonly used. The combination of 2 degrees was the color frequency used most often in the optical shop brand design. For the frequency of color usage, black and red colors were used most often. Particularly, the orange color, as well as the black color, was also often used for the main color of symbols or logo types. Meanwhile, the characters were used only in some optical shop. Most characters were animals and expressed in the cartoon and graphical forms. Conclusions: Typifier, symbol mark, logo type, color, and character are the elements forming the basic development system for brand design identity. Systematic design is needed which clearly ensures the function and role along with the mutual consistency as a important visual component of the optical shop brand.

A Draft of Hull Piece Fabrication Line for Small and Medium Sized Shipyards by Object Oriented Analysis (객체지향분석에 의한 중소형 조선소 선체외판 생산설비 계획에 관한 연구)

  • 박명규;문귀호;김원돈
    • Journal of the Korean Institute of Navigation
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    • v.23 no.1
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    • pp.29-43
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    • 1999
  • The production process of the compound-curved hull plates includes hull design, definition, fairing, modeling, lofting, cutting, and forming in sequence. Traditional fabrication methods and shop environment caused low level to productivity in medium and small sized shipyards. The most effective solution to solve those problems is to rationalize the layout of facilities. For the well-balanced development of domestic shipbuilding industry, it is urgently required to reduce the gap between modernized large sized shipyards and traditional small and medium sized shipyards in production technologies and efficiencies. For the efficient and accurate hull piece forming, all information from design to forming should be clarified and organized in a systematic manner. Thus, management of the information plays an important role in the computerized and automated of hull piece forming. The object of this paper is to survey the status of the field, to find out the feasibility and to introduce a draft of hull piece fabrication line for small and medium sized shipyards. The development of required system follows the object oriented technology to extend to simulation based system for carrying out physical product flow and facilities layout analysis. It is feasible to operate such a modernized facility for a group of small and medium shipyards who are unable to have each of their own facility because of its large amount of initial investment and insufficient work load.

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Analysis-based Die Face Design for the Improvement of Surface Quality for a Heat Protect Panel of an Automobile (차량용 열차단판의 면품질 개선을 위한 성형해석 기반 금형면 설계)

  • Kim, K.P.;Kim, S.H.;Lee, D.G.;Jang, K.C.
    • Transactions of Materials Processing
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    • v.17 no.4
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    • pp.278-283
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    • 2008
  • This paper concerns the die face design for a heat protect panel aided by the finite element forming analysis in order to eliminate the surface defect and to improve the surface quality. The CAE procedure of the stamping process is introduced in order to reveal the reason of surface inferiorities and to improve surface quality. Complicated shape of the product induces the surface inferiorities such as wrinkling due to the insufficient restraining force of the forming blank and the non-uniform contact of the blank with the tools. This paper proposes a new guideline for the die design which includes the modification of tool shapes and addition of the draw-beads on the tool surface for ensuring the increased the restraining force with the uniform contact condition. The effectiveness of the proposed design is verified by the forming analysis and is confirmed by the tryout operation in the press shop. The analysis and test results show that the modified process parameters such as tool shapes and draw-beads can reduce the tendency of wrinkling and improve surface quality.

Design and Prototype Implementation of the Curved Plates Flow Tracking and Monitoring System using RFID (RFID 기술을 이용한 곡가공 부재 추적 및 모니터링 시스템 설계 및 프로토타입의 구현)

  • Noh, Jac-Kyou;Shin, Jong-Gye
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.6
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    • pp.424-433
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    • 2009
  • In order to improve productivity and efficiency of ship production process, production technology converged with Information Technology can be considered. Mid-term scheduling based on long-term schedule of ship building and execution planning based on short-term production schedule have an important role in ship production processes and techniques. However, data used in the scheduling are from the experiences of the past, cognitive, and often inaccurate, moreover the updates of the data by formatted documents are not being performed efficiently. This paper designs the tracking and monitoring system for the curved plates forming process with shop level. At first step to it, we redefine and analyze the curved plates forming process by using SysML. From the definition and analysis of the curved plates forming process, we design the system with respect to operational view considering operational environment and interactions between systems included and scenario about operation, and with respect to system view considering functionalities and interfaces of the system. In order to study the feasibility of the system designed, a prototype of the system has been implemented with 13.56 MHz RHD hardware and application software.

Bake hardenability of batch annealed steel sheets with prestrain (일괄 풀림처리된 강판의 예비 변형정도에 따른 소열경화 특성)

  • Huh, Hoon;Whang, P. S.
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.40-48
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    • 1990
  • Bake hardenability of batch annealed steel sheets is investigated in connection with the amount of tensile deformation and the bake hardening condition. This study associates with the method for producing bake hardening materials by means of batch annealing process and for measuring bake hardenability which is not yet fully established. The experimental result demonstrates the relationship between strain distribution and bake hardening behavior in various bake hardening conditions, which provides an essential information for automobile design and related sheet metal forming in a press shop. The result also shows the bake hardenability of the tested material increases as the baking temperature is increased from 150.deg. C. The result assures the bake hardening materials can guarantee reasonably high strength as well as good uniformity in yield strength for the automobile body by sheet metal forming process.

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